Brake Assembly Cleaning - Club Car DS 2004 Service Manual

WHEEL BRAKE ASSEMBLIES

BRAKE ASSEMBLY CLEANING

See General Warning, Section 1, Page 1-1. See also Warning on Page 6-1.
1. Carefully clean the brake backing plate and all of its mechanical components.
2. Remove the rubber boot from backing plate and wipe with a clean damp cloth.
3. Lubricate the slide (1) and slide plate (2) with dry moly lubricant (CCI P/N 1012151) on both sides of the
backing plate (Figure 6-8, Page 6-4). After lubricating, work the slide back and forth to ensure that it
slides smoothly and easily. Reinstall rubber boot onto backing plate. See following WARNING.
∆
WARNING
• Apply grease carefully when performing the following steps. Do not allow any grease to get
onto the friction surfaces of the brake shoe pads. Failure to heed this warning could cause
diminished brake performance, possibly resulting in property damage or severe personal
injury.
4. Use a small brush to carefully apply a light coat of white lithium NLGI #2 grease (Dow Corning BR2-Plus
or equivalent) on each of the six raised bosses on the brake backing plate (Figure 6-9, Page 6-5). See
preceding WARNING.
5. Use a small brush to carefully apply a light coat of white lithium NLGI #2 grease (Dow Corning BR2-Plus
or equivalent) to each end of both brake shoes and into the slots in the brake shoe mounting block as
shown (Figure 6-10, Page 6-5). See preceding WARNING.
BOSSES
Figure 6-9 Apply Grease On Bosses
6. Use a small brush to carefully apply a light coat of white lithium NLGI #2 grease (Dow Corning BR2-Plus
or equivalent) to the brake adjuster assembly, adjuster wheel shoe slots, and the shaft of the adjuster
wheel as shown (Figure 6-11, Page 6-6). See preceding WARNING.
7. Install the adjuster wheel (1) and two washers (2 and 3) into the adjuster assembly (Figure 6-7,
Page 6-4).
BOSSES
Figure 6-10 Apply Grease To Brake Shoes and Slots
2004 DS Golf Car Maintenance and Service Manual
Brake Assembly Cleaning
Page 6-5
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