Checking Free Play Of Foot Brake Lever; Adjusting Basic Position Of Footbrake Lever; Checking Rear Brake Fluid Level - KTM 525 XC ATV 2008 Owner's Manual

MAINTENANCE ON CHASSIS AND ENGINE

Checking free play of foot brake lever

Warning
Danger of accidents Brake system failure.
If there is no free travel on the foot brake pedal, pressure builds up on the rear brake in the brake system. The rear brake
can fail due to overheating. Adjust free travel on foot brake pedal according to specifications.

Adjusting basic position of footbrake lever

Warning
Danger of accidents Brake system failure.
If there is no free travel on the foot brake pedal, pressure builds up on the rear brake in the brake system. The rear brake
can fail due to overheating. Adjust free travel on foot brake pedal according to specifications.

Checking rear brake fluid level

Warning
Danger of accidents Brake system failure.
If the brake fluid level falls below the bottom of the viewer, this indicates a leakage in the brake system or worn-out brake
linings. Have the brake system checked in an authorized KTM workshop, and do not ride any further.
Warning
Danger of accidents Reduced braking due to old brake fluid.
Have the front and rear brake fluid replaced according to the service plan in an authorized KTM workshop.
Disconnect spring
Move the foot brake lever backwards and forwards between the end stop and the
foot brake cylinder piston bracket and check free play
Specification
Free play at foot brake lever
» If the free travel does not meet specifications:
Adjust the basic position of the footbrake lever.
Reconnect spring
100085-10
x
Disconnect spring
Loosen nut
To adjust the basic position of the footbrake lever individually, loosen nut
turn screw
Info
The range of adjustment is limited.
Turn push rod
basic position of the footbrake lever.
Specification
Free play at foot brake lever
Hold screw
Specification
Remaining nuts, chassis
Hold push rod
Specification
100061-10
Remaining nuts, chassis
Reconnect spring
.
.
.
and with push rod , turn it back until you have maximum free play.
accordingly.
accordingly until you have free play
and tighten nut .
and tighten nut .
.
.
3... 5 mm (0.12... 0.2 in)
x
( P. 52)
. If necessary, adjust the
3... 5 mm (0.12... 0.2 in)
M8 30 Nm
(22.1 lbf ft)
M6 15 Nm
(11.1 lbf ft)
52
and