Siemens SIMOTION D410 PN Manuals

• 3

  Preface
• 7

  Table of Contents

13

Description

• 13

  System Overview
• 15

  System Components
• 21

  SIMOTION D410 DP Display
• 24

  SIMOTION D410 PN Display
• 26

  The Compactflash Card
• 27

  Licensing
• 28

  Safety Information

29

2 Commissioning (Hardware)

• 29

  Prerequisites for Commissioning
• 30

  Inserting the Compact Flash Card
• 31

  Switching On the Power Supply
• 32

  RESET Button
• 33

  User Memory Concept
• 33

  SIMOTION D410 Memory Model
• 34

  Properties of the User Memories
• 37

  Operator Actions and Their Impact On User Memory

45

3 Parameter Assignment / Addressing

• 45

  Software Requirements
• 45

  Creating a Project and Configuring the Communication
• 45

  Creating a SIMOTION Project and Inserting a SIMOTION D410
• 48

  Configuring the Properties of the PROFINET Interface
• 49

  Configuring the PROFIBUS PG/PC Interface (Only for D410 DP)
• 50

  Configuring the Ethernet PG/PC Interface (Only for D410 PN)
• 52

  Representation in HW Config
• 53

  Configuring the PROFIBUS DP Interface (Only D410 DP)
• 53

  General Information about PROFIBUS DP Communication
• 54

  Assignment of the PROFIBUS Addresses in HW Config
• 55

  Operating SIMOTION D410 On PROFIBUS DP
• 55

  Creating a New PROFIBUS DP Subnet
• 56

  Setting the DP Cycle and System Cycle Clocks
• 57

  Rules for SIMOTION D410 DP
• 58

  Operating the PROFIBUS Interface (X21) As an MPI Interface
• 59

  Configuring PROFINET (Only for D410 PN)
• 59

  General Information about PROFINET Communication
• 60

  Operating SIMOTION D410 PN On PROFINET
• 63

  Setting the Send Cycles and System Clocks
• 64

  Rules for SIMOTION D410 PN

67

4 Commissioning (Software)

• 67

  Overview of Commissioning
• 67

  Symbolic Assignment / Adaptation
• 71

  Procedure When Commissioning
• 72

  Important Functions for the Project Handling During Commissioning
• 73

  Configuring the System in Offline Mode
• 73

  Overview
• 74

  Accessing the Drive Wizard
• 74

  Configuring the Components
• 81

  Downloading the Project to the Target System
• 82

  Loading a Project Created Offline to the Compactflash Card
• 83

  Downloading the Project Incl. Sources and Additional Data
• 84

  Archiving a Project On the Compactflash Card (Zip File)
• 85

  Performing an Online Configuration
• 85

  Overview
• 86

  Establishing the Online Connection
• 86

  Starting Automatic Configuration
• 89

  Editing SINAMICS Components
• 90

  Download the Project to SIMOTION D410
• 91

  Additional Information On Configuring the SINAMICS Integrated
• 91

  Setting DP Slave Properties
• 93

  Using Vector Drives
• 94

  Set Time of Day
• 97

  SINAMICS Diagnostic Buffer
• 98

  Acyclic Communication with the Drive
• 100

  Control Properties and Performance Features
• 100

  Current Controller Cycle Clocks <> 125 Μs / Use of Output Cams and Measuring Inputs
• 101

  Testing the Configured Drive Using the Drive Control Panel
• 103

  Creating and Testing an Axis
• 103

  Overview of SIMOTION Engineering
• 104

  Creating an Axis with the Axis Wizard
• 111

  Testing an Axis with the Axis Control Panel
• 114

  Setting Up Addresses and Message Frames
• 114

  Setting Up Communication for Symbolic Assignment
• 115

  Message Frame Configuration
• 118

  Integrating Additional Encoders (Optional)
• 118

  General Information
• 119

  Configuring Additional Encoders On the Drive
• 120

  Connecting Additional Encoders Via PROFIBUS/PROFINET
• 121

  Symbolic Assignment of I/O Variables (Profidrive Message Frame / Drive Parameters)
• 121

  Assignment to the Profidrive Message Frame of the to Axis
• 121

  Assignment to Drive Parameters
• 125

  Configuring Drive-Related I/Os (With Symbolic Assignment)
• 127

  Configuring I/O Terminals
• 128

  Configuration of SIMOTION D410 I/Os (Terminal X121)
• 129

  Configuration of Cu3Xx/Tb30/Tmxx I/Os
• 129

  Configuring TMC I/O Terminals
• 129

  Configuring Technology Objects and I/O Variables
• 129

  Configuring Global Measuring Inputs
• 131

  Configuring Local Measuring Inputs
• 132

  Configuring Output Cams / Cam Tracks
• 134

  Configuration of I/Os (Variables / to Axis)
• 135

  Creating a DMC20/DME20
• 136

  Hub Properties
• 136

  Creating a Drive-Cliq Hub
• 137

  Creating and Programming TM41
• 137

  Overview
• 138

  Configuring TM41 at SINAMICS Integrated
• 138

  Optimizing the Drive and Controller
• 138

  Overview of Automatic Controller Setting
• 139

  Automatic Speed Controller Setting
• 140

  Automatic Position Controller Setting
• 142

  Measuring Functions, Trace, and Function Generator
• 143

  Manual Speed Controller Optimization
• 148

  Downloading and Saving SIMOTION User Data
• 150

  Deleting Data
• 150

  Overview of Data Deletion
• 150

  Resetting the Memory of SIMOTION D410
• 153

  Deleting User Data From the Compactflash Card
• 153

  Restoring the Default Settings of SINAMICS Integrated
• 154

  Restoring the Default Settings of SIMOTION D410
• 155

  System Shutdown
• 155

  Configuring Safety Integrated Functions

161

5 Maintenance and Service

• 161

  Overview
• 165

  Replacing Modules (Spare Part Scenario)
• 165

  Spare Parts Replacement for SIMOTION D410
• 166

  Removing and Replacing the SIMOTION D410
• 167

  Replacing Drive-Cliq Components
• 169

  Replacing the Fan
• 171

  Replacing the Compactflash Card
• 172

  Adapting a Project (Upgrading the Project / Replacing the SIMOTION Controller)
• 172

  Overview
• 172

  Creating Backup Copies (Project/Cf)
• 172

  Backing Up User Data (Backup Variables)
• 175

  Upgrading a User Project to the New SCOUT Version
• 176

  Platform Replacement Via XML Export/Import
• 177

  Preparing for a Device Replacement
• 178

  Replacing a Device in HW Config
• 179

  Upgrading Technology Packages
• 182

  Upgrading the Device Version of SINAMICS S120 Control Units
• 183

  Upgrade the Libraries
• 183

  Save Project, Compile and Check Consistency
• 184

  Performing a Firmware and Project Update
• 184

  Upgrading the Compactflash Card's Bootloader
• 184

  Update - Preparatory Measures
• 185

  Upgrade Via IT DIAG
• 186

  Upgrade Via Device Update Tool (Upgrading SIMOTION Devices)
• 188

  Update Via Compactflash Card
• 188

  Backup of the CF Card Data
• 190

  Update Via CF Card
• 191

  Upgrading SINAMICS
• 192

  Downloading the Project to the Target System
• 193

  SIMOTION Compactflash Card
• 193

  Replacing the Compactflash Card
• 194

  Writing to a Compactflash Card
• 195

  Formatting the Compactflash Card
• 195

  Bootloader On the Compactflash Card
• 196

  Recommended Method of Handling Compactflash Cards
• 196

  Card Reader for CF Cards

197

6 Diagnostics Data

• 197

  Diagnostics By Means of LED Displays
• 201

  Diagnostic Data and Non-Volatile SIMOTION Data
• 201

  Overview
• 201

  Backup of Diagnostic Data and Non-Volatile SIMOTION Data
• 201

  Diagnostic Data
• 202

  Non-Volatile SIMOTION Data (Retain Data)
• 202

  Procedure for Backing Up During Operation
• 203

  Procedure for Backing Up During Startup
• 205

  Storing Data
• 206

  Diagnostics Via Websites
• 207

  Deleting/Restoring Non-Volatile SIMOTION Data
• 209

  Backing Up Diagnostic Data and Non-Volatile SIMOTION Data Using IT DIAG
• 210

  Additional Service and Diagnostics Options
• 210

  SIMOTION Task Profiler Application
• 211

  Diagnostics Using IT DIAG

213

Configuring Drive-Related I/Os (Without Symbolic Assignment)

• 213

  Overview
• 213

  Local and Global Measuring Inputs
• 215

  Configuring Local Measuring Inputs

217

Standards and Approvals

• 217

  General Rules
• 219

  Device-Specific Information
• 219

  Safety of Electronic Controllers

221

ESD Guidelines

• 221

  ESD Definition
• 222

  Electrostatic Charging of Individuals
• 223

  Basic Measures for Protection against Discharge of Static Electricity
• 225

  Index

• 3

  Preface
• 7

  Table of Contents

11

1 Safety Instructions

• 11

  Fundamental Safety Instructions
• 11

  General Safety Instructions
• 14

  Safety Instructions for Electromagnetic Fields (EMF)
• 14

  Handling Electrostatic Sensitive Devices (ESD)
• 15

  Industrial Security
• 16

  Residual Risks of Power Drive Systems
• 18

  Specific Safety Information for SIMOTION D410

19

2 Description

• 19

  System Overview
• 21

  System Components
• 26

  SIMOTION D410 DP Display
• 29

  SIMOTION D410 PN Display
• 31

  The Compactflash Card
• 33

  Licensing

35

3 Operation (Hardware)

• 35

  Overview of Operator Controls and Indicators
• 36

  Operator Controls
• 36

  Service and Operating Mode Switches
• 38

  SIMOTION Compactflash Card
• 39

  Error and Status Indicators

41

4 Interfaces

• 41

  Overview of Interfaces
• 42

  Digital Inputs/Outputs
• 46

  DRIVE-Cliq Interface
• 49

  PROFIBUS DP Interface (SIMOTION D410 DP Only)
• 51

  PROFINET Interface (SIMOTION D410 PN Only)
• 52

  Encoder Interface (HTL/TTL/SSI)
• 55

  EP Terminals/Temperature Sensor Connection
• 57

  Power Supply
• 59

  Measuring Sockets
• 60

  Power Module Interface

61

5 Assembling

• 61

  General Requirements
• 62

  SIMOTION D410 Mounted on the Power Module
• 64

  Mounting SIMOTION D410 on the Mounting Plate
• 66

  Mounting SIMOTION D410 in the Power Module Chassis

67

6 Connecting

• 67

  Overview
• 67

  General Rules for Operating the SIMOTION D410
• 69

  Safety Information for Wiring
• 74

  Overview of SIMOTION D410 Connections
• 74

  Connecting the Protective Ground
• 75

  Connecting the Power Supply
• 76

  Connecting DRIVE-Cliq Components
• 77

  Connecting Digital I/Os
• 77

  Connecting the PROFIBUS DP Interface (410 DP Only)
• 77

  PROFIBUS Connection Components
• 78

  PROFIBUS Cables and Connectors
• 79

  PROFIBUS Cable Lengths
• 79

  Rules for Routing PROFIBUS Cables
• 80

  Connecting PROFIBUS DP (Interface X21)
• 81

  Connection Rules in the PROFIBUS Subnet
• 82

  Connecting the PROFINET Interface (D410 PN Only)
• 83

  Connecting an External Encoder

85

7 Technical Data

• 85

  SIMOTION D410 Dimensional Diagram
• 86

  SIMOTION D410 Mounting Plate Dimensional Diagram
• 86

  CAD Data, Dimension Drawings, and Circuit-Diagram Macros
• 87

  System Data, Connection Values, Dimensions and Weight
• 90

  Digital Inputs/Outputs
• 91

  Clock
• 92

  Shipping and Storage Conditions
• 92

  Mechanical and Climatic Ambient Conditions

95

8 Spare Parts/Accessories

• 95

  Terminal Module TM31
• 95

  Terminal Module TM41
• 96

  TM54F Terminal Module
• 97

  Terminal Modules TM15 and TM17 High Feature
• 99

  CUA31/CUA32 Control Unit Adapter
• 100

  DMC20/DME20 DRIVE-Cliq Hub
• 100

  List of Spare Parts and Accessories
• 103

  Standards and Approvals
  • 103

    General Rules
  • 104

    Device-Specific Information
• 105

  ESD Directives
  • 105

    ESD Definition
  • 105

    Electrostatic Charging of Individuals
  • 106

    Basic Measures for Protection against Discharge of Static Electricity
  • 107

    Index