Manitowoc Grove GMK6300L-1 Manuals

Manuals and User Guides for Manitowoc Grove GMK6300L-1. We have 2 Manitowoc Grove GMK6300L-1 manuals available for free PDF download: Operating Manual, Maintenance Manual

Manitowoc Grove GMK6300L-1 Operating Manual (1004 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 42.05 MB

1 1 Overview

19
- Table of Contents
  19
- Overview
  
  21
- Accidents
  
  21
- Branch Offices
  
  23
  - Manitowoc Crane Care
    23
  - Dealer List
    23
- Warranty Specifications
  
  23
- Terms Used
  
  24
- Technical Data
  
  27
- Documentation Supplied
  
  41
  - Questions on Documentation
    42
- Notes on the Operating Manual
  
  43
- Conversion Table for US Measuring Units
  
  51
- Training - Information
  
  53
- Identification
  
  54
- EC Declaration of Conformity
  
  56
2 2 Basic Safety Instructions

57
3 3 Operating Elements for Driving

75
- Operating Elements for Driving
  
  77
- Overview of the Operating Elements
  
  77
  - On the Outside of the Truck Crane
    78
  - Driver's Cab
    82
  - Instrument Panel
    88
  - 28 Display, Driving Mode
    91
  - Steering Column/Steering Wheel
    93
  - Transmission Operating Elements
    94
  - Tachograph, Time Correction
    95
  - ECOS Control Unit
    96
  - ECOS Display - Main Menu
    98
  - ECOS Display - Submenus
    100
  - Heating/Air-Conditioning System
    106
  - Outrigger Control Units
    108
  - Rear Supporting Box Control Unit
    109
- Short Description of the Operating Elements
  
  111
  - Definition of Direction Information
    111
  - General Notes on the Operating Elements
    112
  - General Rules for Buttons and Symbols on the Display
    113
  - Engine
    114
  - Carbamide System
    117
  - Electrical System
    119
  - ECOS Crane Control
    120
  - Transmission
    123
  - Reverse Camera
    127
  - Transfer Case
    128
  - Final Drive
    129
  - Brakes
    130
  - Steering/Separate Steering
    132
  - Suspension
    135
  - Lighting/Windscreen Wipers/Horn
    136
  - Level Adjustment System
    140
  - Tachograph/Speedometer
    143
  - Rear Supporting Box Control Unit
    144
  - Diagnostics
    145
  - Windows, Doors, Keys
    146
  - Front Flap
    148
4 4 Starting the Engine for Driving / Switching It off

149
- Starting the Engine from the Driver's Cab
  
  151
  - CHECKLIST: Starting the Engine
    151
  - CHECKLIST: at Low Temperatures
    154
  - Ladders and Access Ladders
    154
  - Refuel
    157
  - Checks before Starting the Engine
    160
  - Switch on the Ignition
    161
  - Lamp Test/Equalisation of the Switching States
    162
  - Display - Setting the Brightness
    164
  - Starting the Engine
    165
  - Checks after Starting the Engine
    168
  - Monitoring Elements
    170
  - Monitoring Submenu
    171
  - Setting Idling Speed
    172
- Starting the Engine for Driving / Switching It off
  
  151
- Switch the Engine off
  
  173
  - At the Ignition Lock and with the Outrigger Control Units
    173
  - Using the Emergency Stop Switches
    174
- Air Intake Inhibitor
  
  175
5 5 Driving

177
- Driving
  
  179
- Before Driving
  
  179
- Operating the Transmission
  
  205
  - Switching on
    205
  - Switching the Transmission to the Neutral Position
    206
  - Changing the Driving Mode
    207
  - Selecting the Driving Direction
    208
  - Changing Highest Gear/Starting Gear
    210
  - Starting
    210
  - Driving and Changing Gears
    211
  - Changing the Driving Direction
    212
  - Stopping
    213
  - On the Roller Type Dynamometer
    213
  - Oil Level Gauge
    214
- Driving the Truck Crane and Switching It off
  
  217
  - Checks Whilst Driving
    217
  - Cruise Control
    220
  - Temposet
    221
  - Driving Downhill
    222
  - Driving Uphill
    225
  - Warning Submenu
    226
  - Warning or Malfunction Messages on the Instrument Panel
    229
  - Override Torque Reduction
    231
  - Error Submenu
    232
  - Switching the Truck Crane off
    232
  - Folding Berth
    235
- Off-Road Driving
  
  237
- Separate Steering
  
  249
  - Switching to Separate Steering
    249
- Heating and Air-Conditioning System
  
  253
  - Standard Heating System
    253
  - Air-Conditioning System
    256
  - Auxiliary Water Heater
    258
- Towing a Trailer
  
  265
6 6 Driving Modes

271
7 7 Malfunctions in Driving Mode

377
- Emergency Stop Switch
  
  379
- Malfunctions in Driving Mode
  
  379
- What to Do When a Malfunction Occurs in Road Traffic
  
  381
- Towing the Truck Crane
  
  383
  - Towing after Engine/Transmission Damage
    384
  - Tow Starting
    387
  - External Starting Socket
    388
  - Battery Charger
    389
- Wheels and Tyres
  
  391
  - Wheel Change
    391
  - Inflating the Tyres Yourself
    395
- Fuses
  
  397
  - Fuses in the Driver's Cab
    398
  - Fuses in the Battery Box
    403
- Troubleshooting
  
  405
- Procedure in the Event of Malfunctions
  
  416
9 9 Operating Elements for Crane Operation

463
- Operating Elements for Crane Operation
  
  465
- Overview of the Operating Elements
  
  465
  - Exterior of the Truck Crane
    466
  - Crane Cab
    470
  - Front Panel
    471
  - Side Panel
    473
  - Control Panels
    480
  - Control Lever Configuration
    482
  - ECOS Control Unit
    484
  - ECOS Display - Main Menu
    486
  - ECOS Display - Submenus
    488
  - RCL Control Unit
    504
  - RCL Display - Main Menu
    505
  - Display RCL - Submenus
    507
  - Hand-Held Control
    515
  - Outrigger Control Units
    516
- Short Description of the Operating Elements
  
  521
  - Definition of Direction Information
    521
  - General Rules for Buttons and Symbols on the Display
    522
  - Engine for Crane Operation
    523
  - Engine for Driving
    524
  - Seat Contact Switch and Dead Man's Switch
    526
  - ECOS Crane Control
    527
  - Outriggers
    530
  - Inclination Indicators
    534
  - Raise Axle
    535
  - Outrigger Pressure Displays
    537
  - Anemometer Display
    537
  - Counterweight Submenu
    538
  - Main Hoist
    542
  - Auxiliary Hoist
    544
  - Slewing Gear
    545
  - Derricking Gear
    548
  - Telescoping Mechanism
    550
  - Hydraulic System
    557
  - House Lock
    558
  - Rated Capacity Limiter (RCL)
    559
  - Electrical System
    574
  - Lighting, Windscreen Wiper/Washing System
    575
  - Hand-Held Control
    578
  - Windows, Doors, Keys
    582
  - Diagnostics
    584
10 10 Starting/Switching off the Engine - for Crane Operation

585
- Starting/Switching off the Engine - for Crane Operation
  
  587
- Starting the Engine - from the Crane Cab
  
  587
  - CHECKLIST: Starting the Engine
    587
  - CHECKLIST: at Low Temperatures
    590
  - Refuel
    590
  - Checks before Starting the Engine
    593
  - Switch on the Ignition
    594
  - Lamp Test / Switching State Alignment
    595
  - Adjusting Display Brightness
    597
  - Starting the Engine
    598
  - Checks after Starting the Engine
    600
  - Monitoring Submenu
    601
  - Setting Idling Speed
    602
  - Override Torque Reduction
    603
- Starting the Engine - with the Hand-Held Control
  
  605
- Switching off the Engine
  
  607
  - During Normal Operation, with the Ignition Lock/With the Hand-Held Control
    607
  - In Emergencies, with the Emergency Stop Switches
    608
- Air Intake Inhibitor
  
  609
11 11 Crane Operation

611
- Before Operating the Crane
  
  613
- Crane Operation
  
  613
- Operation of the Rated Capacity Limiter
  
  631
  - Switch on the RCL
    632
  - Enter Rigging Mode
    635
  - Checks before Operating the Crane
    643
  - Displays During Crane Operation
    646
  - RCL Early Warning
    649
  - RCL Shutdown
    649
  - Display in the Event of Errors
    651
  - RCL Override
    652
  - Displaying the Lifting Capacity Tables
    659
  - Entering the Time/Date
    661
- Crane Operation with Main Boom
  
  663
  - Checks During Crane Operation
    663
  - Permissible Slewing Ranges and Working Positions
    665
  - Main Hoist
    666
  - Auxiliary Hoist
    669
  - Lifting Limit Switch and Lowering Limit Switch
    672
  - Derricking Gear
    674
  - Telescoping Mechanism
    678
  - High-Speed Mode
    706
  - Slewing Gear
    708
  - Possible Movement Combinations
    713
  - Hydraulic Oil Cooling
    713
- Settings and Displays for Crane Operation
  
  715
  - Inclining the Crane Cab
    715
  - Setting Idling Speed
    715
  - Adjusting the Wiper Stroke Interval of the Windscreen Wiper
    716
  - Limiting the Power Unit Speeds
    717
  - Setting the Characteristic Curves for the Control Levers
    718
  - Critical Load Control
    719
  - Using the Pivoting Spotlights
    720
  - Displaying the Operating Hours
    721
  - Warning Submenu
    722
  - Error Submenu
    726
- Working Range Limiter
  
  727
- Work Break
  
  741
  - In Case of Short Work Breaks
    741
  - In Case of Work Breaks of more than 8 Hours
    742
- Heating and Air-Conditioning System
  
  743
  - Standard Heating System
    743
  - Air-Conditioning System
    745
  - Auxiliary Water Heater
    747
  - Auxiliary Air Heater
    754
- Cranestar System
  
  756
  - Overview
    756
  - Position of the Components
    756
12 12 Rigging Work

757
- Rigging Work Checklists for Crane Operation with the Main Boom
  
  759
  - CHECKLIST: Rigging
    759
  - CHECKLIST: Unrigging
    764
- Rigging Work
  
  759
- Choice of a Suitable Positioning Site
  
  767
- Rigging Work after Driving with a Trailer
  
  775
- Connecting/Disconnecting the Hand-Held Control
  
  779
- Starting the Engine for Driving for Rigging Work
  
  781
  - Starting/Turning off the Engine from the Crane Cab
    781
- Outriggers
  
  785
- Rigging/Unrigging the Counterweight
  
  811
- Rigging Work on the Main Boom
  
  843
- Other Rigging Work
  
  873
  - Railings on the Turntable
    873
  - Cameras for Crane Operation
    875
  - Ladder on the Counterweight
    879
  - Extendable Step
    880
  - Folding the Mirrors in and Out, and Adjusting Them
    881
13 13 Driving with a Rigged Truck Crane

883
- Driving with a Rigged Truck Crane
  
  885
- Driving Path
  
  885
- Permissible Rigging Modes and Axle Loads
  
  886
- Before Driving
  
  888
- Whilst Driving
  
  891
- After Driving
  
  893
- Driving in Combined Operation
  
  894
  - Switching Combined Operation On/Off
    894
  - Starting/Turning off the Engine
    896
  - Preparing to Drive
    897
  - While Driving
    898
14 14 Malfunctions During Crane Operation

899
- Malfunctions During Crane Operation
  
  901
- Emergency Stop Switch
  
  901
- What to Do When Malfunctions Occur During Crane Operation
  
  903
- Fuses
  
  905
  - Fuses on the Turntable
    906
  - Fuses in the Crane Cab
    909
  - Fuses in the Battery Box
    911
  - RCL Fuses
    912
- Finding and Eliminating Malfunctions
  
  913
- Emergency Operations and Programs
  
  941
- Hydraulic Emergency Operation
  
  965
  - Operating Principle
    965
  - Connecting/Disconnecting Hoses
    966
  - Switching Emergency Operation On/Off
    968
  - Establishing the Hydraulic Circuits Required
    969
  - Performing Emergency Operation
    973
  - After Emergency Operation
    975
  - Emergency Supply of Another Crane
    976

Manitowoc Grove GMK6300L-1 Maintenance Manual (370 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 29.31 MB

Table of Contents

7
2 2 Safety and Environmental Protection

17
- Safety and Environmental Protection
  19
- Safety Rules
  19
  - Securing against Unauthorised Use
    21
- Handling Substances Which Are Harmful to the Environment
  22
- Disposal of the Truck Crane
  24
- Cleaning
  27
- Running-In Regulations
  33
- Maintenance Overview
  37
6 6 Lubricants and Consumables

65
- Lubricants
  
  67
  - Lubricants List
    68
  - Lubricant Applications List
    69
- Lubricants and Consumables
  
  67
- Refrigerant
  
  71
- Consumables
  
  71
  - Fuel
    71
  - Engine Coolant Admixtures
    71
  - Exhaust Gas Emission Control
    72
  - Windscreen Washing System Admixtures
    72
  - Fuel for Crane Cab Heating System
    72
7 7 Maintenance Work on the Carrier

73
- General Instructions
  
  77
  - Covers
    77
- Maintenance Work on the Carrier
  
  77
  - Overview of Maintenance Work on the Carrier
    78
- Symbols for Maintenance Work
  
  85
  - Checking the Oil Level
    87
- Engine
  
  87
  - Topping up the Oil
    89
  - Checking the Air Filter
    90
  - Checking the Coolant Level
    91
  - General Inspection
    92
  - Have the Radiator Checked/Cleaned
    93
  - Changing the Oil and Oil Filter
    97
  - Changing the Coolant
    99
- Fuel System
  
  101
  - Draining off Water from Fuel Filter 1
    102
  - Replacing Fuel Filter 1
    103
  - Replacing Fuel Filter 2
    105
- Exhaust System with Exhaust Emission Control
  
  107
  - Checking the Adblue Tank Level
    108
  - Filling up with Adblue
    108
  - Check the Exhaust System for External Damage
    109
  - Having the Adblue System Checked
    111
  - Checking the Oil Level
    113
- Transmission
  
  113
  - Changing the Oil and Oil Filter
    117
  - General Inspection
    117
  - Checking the Oil Level
    121
  - General Inspection
    121
- Transfer Case
  
  121
  - Changing the Oil
    122
  - Axle Centre Drives - Checking the Oil Level
    125
- Axle Lines
  
  125
- Wheels
  
  137
  - Checking the Tyre Pressure
    138
  - Checking that the Wheel Nuts Are Tight
    139
  - Changing the Wheels
    140
  - Checking Brake Lining Thickness
    145
- Vehicle Brake
  
  145
- Suspension
  
  147
- Steering
  
  151
  - Pressure Accumulator - Checking the Gas Pressure
    152
- Compressed Air System
  
  153
- Hydraulic System
  
  157
  - Checking for Leaks
    158
  - Checking the Hydraulic Hoses
    158
  - Cleaning the Magnetic Rods
    159
  - Changing the Ventilation Filter
    161
  - Taking Oil Samples
    162
  - Changing the Hydraulic Oil
    167
  - Changing the Hydraulic Oil Filter
    171
- Central Lubrication System
  
  175
- Electrical System
  
  179
- Air Conditioning System
  
  187
  - Checking Hoses
    187
  - Checking the Air-Conditioning System
    187
  - Checking the Entire Air-Conditioning System
    188
  - Cleaning the Condenser Fins
    188
  - Changing the Pollen Filter
    190
  - Lubricating the Towbar Coupling
    191
- Towbar Coupling
  
  191
- Other Maintenance Work
  
  199
8 8 Maintenance Work on the Superstructure

207
- General Instructions
  
  211
  - Covers
    211
- Maintenance Work on the Superstructure
  
  211
  - Overview of Maintenance Work on the Superstructure
    212
- Symbols for Maintenance Work
  
  219
  - Checking the Oil Level
    221
- Engine
  
  221
  - Topping up the Oil
    223
  - Checking the Air Filter
    224
  - Checking the Coolant Level
    225
  - General Inspection
    226
  - Have the Radiator Checked/Cleaned
    227
  - Changing the Oil and the Oil Filter
    231
  - Changing the Coolant
    233
  - Change the Silicate Cartridge
    235
- Fuel System
  
  237
  - Draining off Water from Fuel Filter 1
    238
  - Replacing Fuel Filter 1
    239
  - Changing Fuel Filters 2 and 3
    241
- Exhaust System with Exhaust Emission Control
  
  245
  - Checking the Adblue Tank Level
    246
  - Filling up with Adblue
    246
  - Check the Exhaust System for External Damage
    247
  - Having the Adblue System Checked
    249
  - Checking the Oil Level
    251
- Hoists
  
  251
  - Checking the Hoist Brake
    252
  - General Inspection
    252
  - Lubricating the Auxiliary Hoist
    253
  - Changing the Oil/Checking the Oil
    255
  - Having a General Inspection Carried out
    256
  - Having a Partial Inspection Carried out
    256
  - Checking the Oil Level
    257
- Slewing Gear
  
  257
  - Checking for Leaks
    258
  - Checking the Slewing Gear Brake
    258
  - Changing the Oil/Checking the Oil
    260
  - Checking the Screws
    263
- Slewing Bearing
  
  263
  - Lubricating the Gear Teeth
    268
  - General Inspection
    270
  - Measuring Tilting Play
    271
  - Lubricating the Locking of Turntable
    273
  - Checking the Oil Level
    275
- Hydraulic System
  
  275
  - Checking the Hydraulic Hoses
    276
  - Checking the Ventilation Filter
    276
  - Checking for Leaks
    277
  - Oil Filter 1 - Cleaning the Magnetic Rod
    278
  - Changing the Ventilation Filter
    280
  - Pressure Accumulator - Checking the Gas Pressure
    281
  - Taking Oil Samples
    281
  - Changing the Hydraulic Oil Filter
    283
  - Changing the Hydraulic Oil
    287
  - Greasing the Piston Rod of the Derricking Cylinder
    291
- Main Boom
  
  291
  - Lubricating the Telescopic Sections
    292
  - Checking the Sheaves
    296
  - Checking the Locking System
    297
  - Checking the Winding
    299
- Hoist Ropes
  
  299
  - Checking the Hoist Ropes
    300
  - Lubricating the Hoist Rope
    301
  - Assessing the Condition of the Hoist Rope
    302
  - Replacing the Hoist Rope
    308
  - Setting the Lowering Limit Switch
    311
- Cable Drums and Slewing Angle Sensor
  
  313
  - Maintenance of the Slip Ring Assemblies
    314
  - Lubricating the Slewing Angle Sensor
    315
- Central Lubrication System
  
  317
  - Checking the Level
    317
  - Checking the Sheaves
    319
- Hook Blocks
  
  319
  - Lubricating
    319
  - Checking the Lighting and Indicators
    321
- Electrical System
  
  321
- Air Conditioning System
  
  325
  - Checking Hoses
    325
  - Checking the Air-Conditioning System
    325
  - Checking the Entire Air-Conditioning System
    326
  - Cleaning the Condenser Fins
    326
  - Checking the Windscreen Washing System
    329
- Other Maintenance Work
  
  329
  - Checking the Functioning of the Auxiliary Heater
    330
  - Lubricating the Crane Cab Door
    331
  - Lubricating the Step
    332
  - Lubricating the Connecting and Socket Pins
    333
  - Renewing the Corrosion Protection
    334
  - Having the Fire Extinguisher Checked
    336
    
    Longer out of Service Periods
    339
  - Torques
    343
  - Spare Parts Required for Maintenance
    347
    
    General Information
    347
    
    Lighting
    347
    
    Spare Parts for the Carrier
    351
    
    Spare Parts for the Superstructure
    354
- Appendix
  
  359

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Manitowoc Grove GMK6300L-1 Manuals

Manitowoc Grove GMK6300L-1 Operating Manual (1004 pages)

Table of Contents

1 1 Overview

Overview

Accidents

Branch Offices

Warranty Specifications

Terms Used

Technical Data

Documentation Supplied

Notes on the Operating Manual

Conversion Table for US Measuring Units

Training - Information

Identification

EC Declaration of Conformity

2 2 Basic Safety Instructions

3 3 Operating Elements for Driving

Operating Elements for Driving

Overview of the Operating Elements

Short Description of the Operating Elements

4 4 Starting the Engine for Driving / Switching It off

Starting the Engine from the Driver's Cab

Starting the Engine for Driving / Switching It off

Switch the Engine off

Air Intake Inhibitor

5 5 Driving

Driving

Before Driving

Operating the Transmission

Driving the Truck Crane and Switching It off

Off-Road Driving

Separate Steering

Heating and Air-Conditioning System

Towing a Trailer

6 6 Driving Modes

Driving Modes

Weighing the Truck Crane

Rigging Work for Driving with a Trailer

Main Boom, Removing/Installing

Installing/Removing Outrigger Beams

Installing/Removing the Supporting Box

Rigging the Auxiliary Hoist

7 7 Malfunctions in Driving Mode

Emergency Stop Switch

Malfunctions in Driving Mode

What to Do When a Malfunction Occurs in Road Traffic

Towing the Truck Crane

Wheels and Tyres

Fuses

Troubleshooting

Procedure in the Event of Malfunctions

9 9 Operating Elements for Crane Operation

Operating Elements for Crane Operation

Overview of the Operating Elements

Short Description of the Operating Elements

10 10 Starting/Switching off the Engine - for Crane Operation

Starting/Switching off the Engine - for Crane Operation

Starting the Engine - from the Crane Cab

Starting the Engine - with the Hand-Held Control

Switching off the Engine

Air Intake Inhibitor

11 11 Crane Operation

Before Operating the Crane

Crane Operation

Operation of the Rated Capacity Limiter

Crane Operation with Main Boom

Settings and Displays for Crane Operation

Working Range Limiter

Work Break

Heating and Air-Conditioning System

Cranestar System

12 12 Rigging Work

Rigging Work Checklists for Crane Operation with the Main Boom

Rigging Work

Choice of a Suitable Positioning Site

Rigging Work after Driving with a Trailer

Connecting/Disconnecting the Hand-Held Control

Starting the Engine for Driving for Rigging Work

Outriggers