Manitowoc GROVE GMK7450 Manuals

Manuals and User Guides for Manitowoc GROVE GMK7450. We have 1 Manitowoc GROVE GMK7450 manual available for free PDF download: Maintenance Manual

Manitowoc GROVE GMK7450 Maintenance Manual (368 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 25.22 MB

Table of Contents

3
2 2 Safety and Environmental Protection

13
- Safety and Environmental Protection
  15
- Safety Rules
  15
  - Securing against Unauthorised Use
    17
- Handling Substances that Are Harmful to the Environment
  18
- Disposal of the Truck Crane
  20
- Cleaning
  23
- Run-In Regulations
  29
- Maintenance Overview
  33
6 6 Lubricants and Consumables

61
- Lubricants
  
  63
  - Lubricants List
    64
  - Lubricant Applications List
    65
- Lubricants and Consumables
  
  63
- Refrigerant
  
  67
- Consumables
  
  67
  - Fuel
    67
  - Engine Coolant Admixtures
    67
  - After-Treatment of Exhaust Gases
    68
  - Windscreen Washing System Admixtures
    68
  - Fuel for Crane Cab Heating System
    68
7 7 Maintenance Work on the Carrier

69
- General Instructions
  
  73
  - Covers
    73
- Maintenance Work on the Carrier
  
  73
  - Overview of Maintenance Work on the Carrier
    74
- Symbols for Maintenance Work
  
  81
  - Check the Oil Level
    83
- Engine
  
  83
  - Topping up the Oil
    85
  - Checking the Air Filter
    86
  - Checking the Coolant Level
    87
  - General Inspection
    88
  - Changing the Oil and Oil Filter
    89
  - Have the Radiator Checked/Cleaned
    91
  - Changing the Coolant
    95
  - Changing the Coolant Cartridge
    97
- Fuel System
  
  99
  - Checking Fuel Filter 1
    100
  - Draining off Water from Fuel Filter 1
    101
  - Replacing Fuel Filter 1
    102
  - Replacing Fuel Filter 2
    104
- Exhaust System with Exhaust Emission Control
  
  107
- Transmission
  
  115
  - Changing the Oil and Oil Filter
    119
  - General Inspection
    119
  - Check the Oil Level
    123
  - General Inspection
    123
- Transfer Case
  
  123
  - Changing the Oil
    124
  - Axle Centre Drives - Checking the Oil Level
    127
- Axle Lines
  
  127
- Wheels
  
  137
  - Checking the Tyre Pressure
    138
  - Checking that the Wheel Nuts Are Tight
    139
  - Changing the Wheels
    140
  - Checking Brake Lining Thickness
    145
- Vehicle Brake
  
  145
- Suspension
  
  149
- Steering
  
  153
- Compressed Air System
  
  155
- Hydraulic System
  
  159
  - Checking for Leaks
    160
  - Checking the Hydraulic Hoses
    160
  - Cleaning the Magnetic Rods
    161
  - Changing the Ventilation Filter
    163
  - Taking Oil Samples
    164
  - Changing the Hydraulic Oil
    169
  - Changing the Hydraulic Oil Filter
    173
- Central Lubrication System
  
  175
- Electrical System
  
  179
- Air-Conditioning System
  
  185
  - Checking Hoses
    185
  - Checking the Air-Conditioning System
    185
  - Checking the Entire Air-Conditioning System
    186
  - Cleaning the Condenser Fins
    186
  - Changing the Pollen Filter
    188
  - Checking the Windscreen Washing System
    191
- Other Maintenance Work
  
  191
8 8 Maintenance Work on the Superstructure

199
- Maintenance Work on the Superstructure
  
  203
  - Covers
    203
  - Overview of Maintenance Work on the Superstructure
    206
- General Instructions
  
  203
- Symbols for Maintenance Work
  
  213
  - Check the Oil Level
    215
- Engine
  
  215
  - Topping up the Oil
    217
  - Checking the Air Filter
    218
  - Checking the Coolant Level
    219
  - General Inspection
    220
  - Changing the Oil and the Oil Filter
    221
  - Have the Radiator Checked/Cleaned
    223
  - Changing the Coolant
    227
- Fuel System
  
  229
  - Draining off Water from Fuel Filter 1
    230
  - Replacing Fuel Filter 1
    231
  - Replacing Fuel Filter 2
    233
- Exhaust System with Exhaust Emission Control
  
  237
- Hoists
  
  245
  - Checking the Hoist Brake
    246
  - General Inspection
    246
  - Lubricating the Auxiliary Hoist
    247
  - Changing the Oil/Checking the Oil
    248
  - Having a General Inspection Carried out
    250
  - Having a Partial Inspection Carried out
    250
  - Checking the Oil Level
    251
- Slewing Gear
  
  251
  - Checking for Leaks
    252
  - Checking the Slewing Gear Brake
    252
  - Changing the Oil/Checking the Oil
    254
  - Checking the Screws
    257
- Slewing Bearing
  
  257
  - Lubricating the Gear Teeth
    261
  - General Inspection
    263
  - Measuring Tilting Play
    264
  - Lubricating the Locking of Turntable
    266
  - Check the Oil Level
    267
  - General Inspection
    267
- Pump Transfer Case
  
  267
  - Changing the Oil
    268
  - Check the Oil Level
    271
- Hydraulic System
  
  271
  - Checking the Hydraulic Hoses
    272
  - Checking the Ventilation Filter
    272
  - Checking for Leaks
    273
  - Oil Filters 1 and 2 - Cleaning the Magnetic Rod
    274
  - Changing the Ventilation Filter
    277
  - Pressure Accumulator - Checking the Gas Pressure
    278
  - Taking Oil Samples
    278
  - Changing the Hydraulic Oil Filter
    280
  - Changing the Hydraulic Oil
    284
  - Grease the Piston Rod of the Derricking Cylinder
    287
- Main Boom
  
  287
  - Lubricating the Locking Pins
    288
  - Lubricating the Telescopic Slide Faces
    291
  - Checking the Sheaves
    296
  - Checking the Locking System
    297
  - Checking the Winding
    299
- Hoist Ropes
  
  299
  - Checking the Hoist Ropes
    300
  - Lubricating the Hoist Rope
    301
  - Assessing the Condition of the Hoist Rope
    302
  - Replacing the Hoist Rope
    308
  - Setting the Lowering Limit Switch
    311
- Cable Drums and Slewing Angle Sensor
  
  313
  - Maintenance of the Slip Ring Assemblies
    314
- Central Lubrication System
  
  315
  - Checking the Filling Level
    315
  - Checking the Sheaves
    317
  - Greasing
    317
- Hook Blocks
  
  317
  - Checking the Lighting and Indicators
    319
- Electrical System
  
  319
- Air-Conditioning System
  
  323
  - Checking Hoses
    323
  - Checking the Air-Conditioning System
    323
  - Checking the Entire Air-Conditioning System
    324
  - Cleaning the Condenser Fins
    324
  - Checking the Windscreen Washing System
    327
- Other Maintenance Work
  
  327
  - Checking the Functioning of the Auxiliary Heater
    328
  - Lubricating the Crane Cab Door
    329
  - Lubricating the Connecting and Socket Pins
    330
  - Renewing the Corrosion Protection
    331
  - Having the Fire Extinguisher Checked
    333
    
    Longer out of Service Periods
    337
  - Torques
    341
  - Spare Parts Required for Maintenance
    345
    
    General Information
    345
    
    Lighting
    345
    
    Spare Parts for the Carrier
    349
    
    Spare Parts for the Superstructure
    352
- Appendix
  
  357

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Manitowoc GROVE GMK7450 Manuals

Manitowoc GROVE GMK7450 Maintenance Manual (368 pages)

Table of Contents

Table of Contents

2 2 Safety and Environmental Protection

6 6 Lubricants and Consumables

Lubricants

Lubricants and Consumables

Refrigerant

Consumables

7 7 Maintenance Work on the Carrier

General Instructions

Maintenance Work on the Carrier

Symbols for Maintenance Work

Engine

Fuel System

Exhaust System with Exhaust Emission Control

Transmission

Transfer Case

Axle Lines

Wheels

Vehicle Brake

Suspension

Steering

Compressed Air System

Hydraulic System

Central Lubrication System

Electrical System

Air-Conditioning System

Other Maintenance Work

8 8 Maintenance Work on the Superstructure

Maintenance Work on the Superstructure

General Instructions

Symbols for Maintenance Work

Engine

Fuel System

Exhaust System with Exhaust Emission Control

Hoists

Slewing Gear

Slewing Bearing

Pump Transfer Case

Hydraulic System

Main Boom

Hoist Ropes

Cable Drums and Slewing Angle Sensor

Central Lubrication System

Hook Blocks

Electrical System

Air-Conditioning System

Other Maintenance Work

Appendix

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