Manitowoc GROVE GMK3060 Manuals

Manuals and User Guides for Manitowoc GROVE GMK3060. We have 2 Manitowoc GROVE GMK3060 manuals available for free PDF download: Operating Manual, Maintenance Manual

Manitowoc GROVE GMK3060 Operating Manual (906 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 25.01 MB

Table of Contents
5
Overview

35
Accidents

35
Branch Offices

37
- Manitowoc Crane Care
  37
  - Dealer List
    37
Warranty Specifications

37
Terms Used

38
Technical Data

41
Documentation Supplied

53
- Questions on Documentation
  54
Notes on the Operating Manual

55
Conversion Table for US Measuring Units

63
Training - Information

65
Identification

66
EC Declaration of Conformity

68
Notes on the Engine

69
- Information on the Engine
  69
  - Basic Safety Instructions
    71
  - Intended Use
    71
  - Improper Use
    72
  - Organisational Measures
    73
  - Personnel Qualifications
    75
  - Safety Instructions for Driving the Truck Crane
    76
  - Safety Instructions for Crane Operation
    77
  - Instructions on Transporting Persons
    80
  - Operating Elements for Driving
    83
  - Overview of the Operating Elements
    83
  - On the Outside of the Truck Crane
    84
  - Driver's Cab - Overview
    86
  - Steering Column/Steering Wheel
    92
  - Instrument Panel
    93
  - Transmission Operating Elements
    99
  - Tachograph
    100
  - Heating and Air-Conditioning System
    101
  - CCS Control Unit
    103
  - CCS - Menu-Independent Displays
    104
  - CCS - Start Menu
    105
  - CCS - Overview of Menu Groups
    106
  - Carrier Menu Group
    107
  - Settings Menu Group
    113
  - Information Menu Group
    115
  - Various Controls Menu Group
    119
  - Outrigger Control Units
    120
  - Brief Description of the Operating Elements
    121
  - Definition of Direction Information
    122
  - General Rules for Buttons and Symbols on the Display
    123
  - Engine
    124
  - Adblue (DEF) System/Exhaust Gas Emission Control System
    127
  - Air Intake Inhibitor
    129
  - Battery Master Switch
    131
  - Electrical System
    131
  - Crane Control CCS
    132
  - Transmission
    134
  - Reverse Camera
    138
  - Birdview System 270
    139
  - Final Drive
    140
  - Brakes
    142
  - Steering/Separate Steering
    145
  - Suspension
    149
  - Lighting/Windscreen Wipers/Horn
    150
  - Level Adjustment System
    154
  - Tachograph/Speedometer
    156
  - Diagnostics
    157
  - Front Flap
    157
  - Windows and Doors
    158
  - Access Ladders and Ladders
    159
  - Starting/Stopping the Engine - for Driving
    163
  - Starting the Engine - from the Driver's Cab
    163
  - CHECKLIST: Starting the Engine
    163
  - CHECKLIST: at Low Temperatures
    166
  - Refuelling
    167
  - Checks before Starting the Engine
    170
  - Switching the Ignition on
    171
  - Lamp Test/Comparison of the Switching States
    172
  - Display - Setting the Brightness
    173
  - Starting the Engine
    174
  - Checks after Starting the Engine
    177
  - Starting the Engine - at the Outrigger Control Units
    179
  - Switching off the Engine
    181
  - In the Driver's Cab
    181
  - On the Outrigger Control Units
    181
  - Using the Emergency Stop Switches
    182
  - Air Intake Inhibitor
    183
  - Driving Mode
    185
  - Before Driving
    185
  - CHECKLIST: Checks before On-Road Driving
    185
  - Checking the Condition of the Truck Crane
    190
  - Adjusting the Seat and the Steering Column
    196
  - Switching the Suspension On/Off
    200
  - Setting the Tachograph
    202
  - Displaying and Resetting Operating Hours
    207
  - Settings/Indicators on the Driving Mode Display
    208
  - Operating the Transmission
    209
  - Switching on
    209
  - Switching the Transmission to the Neutral Position
    210
  - Selecting the Direction of Travel and Starting Gear
    211
  - Changing Operating Mode
    213
  - Starting
    214
  - Driving and Changing Gears
    215
  - Changing the Driving Direction
    217
  - Stopping the Truck Crane
    217
  - DM and RM Transmission Mode
    218
  - On the Roller Type Dynamometer
    220
  - Preheating the Transmission
    220
  - Driving and Parking the Truck Crane
    221
  - Checks While Driving
    221
  - Cruise Control
    223
  - Driving Downhill
    225
  - Driving Uphill
    228
  - Torque Reduction
    229
  - Overriding Torque Reduction
    232
  - Cleaning the Exhaust System
    233
  - Parking the Truck Crane
    236
  - Fold-Up Berth
    238
  - Off-Road Driving
    239
  - Longitudinal and Transverse Differential Locks
    240
  - Operating the Level Adjustment System
    242
  - Freeing a Stuck Truck Crane
    246
  - Separate Steering
    249
  - Switching to Separate Steering
    250
  - Switching to Normal Steering Mode
    252
  - Heating and Air-Conditioning System
    253
  - Standard Heating System
    253
  - Air-Conditioning System
    256
  - Auxiliary Water Heating System
    258
  - Battery Heater
    264
  - Radio
    264
  - Towing a Trailer
    265
  - Driving Modes
    271
  - Information on How to Use the Tables
    272
  - Maximum Permitted Speeds with an Axle Load of over 12 T (26,500 Lbs)
    276
  - Weighing the Truck Crane
    277
  - Transport
    281
  - Transport with Transport Vehicle
    281
  - CHECKLIST: Checks before Transport
    282
  - Driving the Truck Crane on to the Transport Vehicle and Lashing down
    284
  - Transport by Ship
    285
  - Malfunctions in Driving Mode
    287
  - Emergency Stop Switch
    287
  - What to Do When Malfunctions Occur
    288
  - Procedure in the Event of a Malfunction in Road Traffic
    288
  - Warning and Error Messages
    289
  - Warning and Malfunction Messages on the Instrument Panel
    289
  - Warning Messages on the Driving Mode Display
    294
  - Warning Messages on the CCS Display
    296
  - Error Messages on the CCS Display
    302
  - Troubleshooting
    305
  - Engine Malfunctions
    305
  - Faults on the Adblue (DEF) System
    307
  - Differential Lock Malfunctions
    307
  - Malfunctions in the Transmission
    308
  - Steering Malfunctions
    309
  - Service Brake Malfunctions
    310
  - Malfunctions on the Suspension
    310
  - Malfunctions of the Level Adjustment System
    311
  - Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
    311
  - Malfunctions in the CCS Control Unit
    311
  - Emergency Operation and Breakdown Assistance
    313
  - Externally Starting the Truck Crane
    313
  - Battery Charger
    314
  - Towing the Truck Crane
    315
  - Wheel Change
    319
  - Inflating the Tyres Yourself
    323
  - Tilting/Lowering the Driver's Cab
    325
  - Prerequisites and Information on Tilting
    325
  - Tilting and Lowering the Driver's Cab
    326
  - Fuses on the Carrier
    329
  - Fuses in the Driver's Cab
    330
  - Fuses in the Battery Box
    336
  - Operating Elements for Crane Operation
    337
  - Overview of the Operating Elements
    337
  - Exterior of the Truck Crane
    338
  - Crane Cab
    342
  - Control Panels
    348
  - Control Lever Configuration
    350
  - Heating/Air-Conditioning System
    353
  - CCS Control Unit
    354
  - Menu-Independent Displays
    356
  - CCS - Start Menu
    357
  - CCS - Overview of Menu Groups
    360
  - Superstructure Menu Group
    364
  - Outrigger/Driving Menu Group
    367
  - Rcl/Telescoping Menu Group
    377
  - Working Range Limiter Menu Group
    387
  - Information Menu Group 1
    392
  - Heating/Engine/Additional Equipment Menu Group
    394
  - Telescoping Emergency Program Menu Group
    396
  - Settings Menu Group
    399
  - Information Menu Group 2
    405
  - Various Controls
    410
  - Query Menus
    411
  - RCL Control Unit
    412
  - Menu-Independent Displays
    413
  - RCL - Menus
    414
  - Hand-Held Control
    418
  - Outrigger Control Units
    419
  - Brief Description of the Operating Elements
    423
  - Definition of Direction Information
    423
  - General Rules for Buttons and Symbols on the Display
    424
  - Engine
    425
  - Adblue (DEF) System/Exhaust Gas Emission Control System
    426
  - Air Intake Inhibitor
    427
  - Seat Contact Switch and Dead Man's Switch
    428
  - Crane Control CCS
    429
  - Outrigger - Crane Cab
    434
  - Outrigger Control Units
    437
  - Inclination Indicators
    440
  - Outrigger Pressure Displays
    441
  - Anemometer Displays
    441
  - Counterweight Menu
    442
  - Main Hoist
    444
  - Auxiliary Hoist
    446
  - Slewing Gear
    448
  - Derricking Gear
    450
  - Telescoping Mechanism
    452
  - Hydraulic System
    458
  - Superstructure Lock Menu
    459
  - Remote Control
    462
  - Rated Capacity Limiter (RCL)
    463
  - Electrical System
    475
  - Lighting, Windscreen Wiper/Washing System
    476
  - Hand-Held Control
    480
  - Windows and Doors
    482
  - Diagnostics
    484
  - Other
    484
  - Short Description of the Operating Elements - Driving from the Crane Cab
    485
  - Driving Menu
    485
  - Transmission
    487
  - Final Drive
    489
  - Brakes
    490
  - Steering
    492
  - Starting/Switching off the Engine - for Crane Operation
    497
  - When Starting the Engine for the First Time in the Day
    497
  - Starting the Engine - from the Crane Cab
    499
  - Checking the Fuel Level and Adblue (DEF) Level
    499
  - Checks before Starting the Engine
    500
  - Switching on the Ignition
    500
  - Control Lever Deflection Query
    501
  - Comparison of Switching States
    502
  - Display - Setting the Brightness
    503
  - Starting the Engine
    503
  - Checks after Starting the Engine
    504
  - Setting Idling Speed
    505
  - Starting the Engine - with the Hand-Held Control
    506
  - Switching off the Engine
    506
  - When the Hand-Held Control Is Connected
    506
  - In the Crane Cab
    507
  - Using the Emergency Stop Switches
    508
11 Crane Operation

509
- Crane Operation
  509
- Before Operating the Crane
  509
- CHECKLIST: Checks before Operating the Crane
  509
- Check the Condition of the Truck Crane
  513
- Adjusting the Crane Cab Seat and Front Control Panel
  516
- Checking the Safety Devices
  519
- Earthing the Load
  523
- Preheating the Hydraulic Oil
  524
- Locking/Unlocking the Turntable
  526
- Switching the Houselock On/Off
  528
- Setting the Time
  531
- Standard Slewing Range Type
  533
- Permissible Slewing Ranges and Operating Positions
  533
- Maxbase Slewing Range Type
  535
- Specifications in the Lifting Capacity Tables
  537
- Enabled Slewing Ranges
  539
- Lifting Capacities and Slewing Ranges for Outrigger Spans Without Separate Lifting Capacity Tables
  540
- Operation of the Rated Capacity Limiter
  541
- Switching on the RCL
  542
- Entering the Rigging Mode
  544
- Pre-Selecting Telescoping
  552
- Confirming the Rigging Mode and Lifting Capacity Table
  553
- Checks before Operating the Crane
  557
- Display During the Crane Operation
  561
- RCL Early Warning
  569
- RCL Shutdown
  569
- Displaying the Lifting Capacity Tables
  571
- RCL Override - Version B
  579
- Datalogger
  580
- Crane Operation with Main Boom
  585
- Checks During Crane Operation
  585
- Main Hoist
  589
- Auxiliary Hoist
  593
- Lifting Limit Switch and Lowering Limit Switch
  596
- Derricking Gear
  599
- Telescoping Mechanism
  603
- High-Speed Mode
  627
- Slewing Gear
  629
- Slewing Speed - Switching the Reduction on and off
  635
- Possible Movement Combinations
  636
- Settings and Displays for Crane Operation
  637
- Inclining the Crane Cab
  637
- Setting Idling Speed
  638
- Adjusting the Wiper Stroke Interval of the Windscreen Wiper
  638
- Limiting the Power Unit Speeds
  639
- Switching the Units of Measure
  640
- Setting the Characteristic Curves for the Control Levers
  641
- Using the Slewable Spotlights
  642
- Displaying the Operating Hours
  643
- Working Range Limiter
  645
- Viewing Current Settings
  646
- Opening the Working Range Limiter Menu
  647
- Enter Limit Values - for the Overall Height
  648
- Entering Limit Values - for the Working Radius
  650
- Enter Limit Values - for the Slewing Range
  652
- Enter Limit Values - for the Hoist Rope Travel
  655
- Shutdown by Working Range Limiter
  657
- Work Break
  659
- In Case of Short Work Breaks
  659
- In Case of Work Breaks Longer than 8 Hours
  660
- Heating and Air-Conditioning System
  661
- Heating System
  661
- Air Conditioning System
  668
- Cranestar System
  671
- Overview
  671
- Position of the Components
  671
12 Rigging Work

673
13 Driving with a Rigged Truck Crane

785
- Driving with a Rigged Truck Crane
  785
- Driving Route
  785
- Permissible Rigging Modes and Axle Loads
  786
- To Drive Without a Load
  786
- To Drive with a Load
  787
- Axle Loads
  787
- Before Driving the Rigged Truck Crane
  789
- Checking Tyre Pressure and Wind Speed
  789
- Secure the Superstructure against Slewing
  789
- Putting the Truck Crane on the Wheels
  790
- Driving from the Driver's Cab
  793
- Preparing to Drive
  793
- While Driving
  794
- After Driving
  795
- Driving from the Crane Cab
  797
- Preparing to Drive
  798
- Opening/Closing the Driving Menu
  799
- Steering
  802
- Operating the Transmission
  808
- While Driving
  809
- Possible Connections
  810
- After Driving
  812
14 Malfunctions During Crane Operation

813

Manitowoc GROVE GMK3060 Maintenance Manual (324 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 14.22 MB

Table of Contents

5
2 2 Safety and Environmental Protection

15
- Safety and Environmental Protection
  17
- Safety Rules
  17
  - Securing against Unauthorised Use
    19
- Handling Substances that Are Harmful to the Environment
  20
- Disposal of the Truck Crane
  22
- Cleaning
  25
- Run-In Regulations
  31
- Maintenance Overview
  35
6 6 Lubricants and Consumables

63
- Lubricants
  
  65
  - Lubricants List
    66
  - Lubricant Applications List
    67
- Lubricants and Consumables
  
  65
- Consumables
  
  68
  - Fuel
    68
  - Engine Coolant Admixtures
    69
  - After-Treatment of Exhaust Gases
    69
  - Windscreen Washing System Admixtures
    69
  - Fuel for Crane Cab Heating System
    69
- Refrigerant
  
  68
7 7 Maintenance Work on the Carrier

71
- General Instructions
  
  75
  - Maintenance Work on the Carrier
    75
  - Covers
    76
  - Front Flap
    76
  - Tilting and Lowering the Driver's Cab
    77
  - Overview of Maintenance Work on the Carrier
    78
  - Instrument Panel
    85
- Symbols for Maintenance Work
  
  85
  - CCS Display
    87
  - Check the Oil Level
    89
- Engine
  
  89
  - Topping up the Oil
    91
  - Checking the Air Filter
    92
  - Checking the Air Intake Inhibitor
    93
  - Checking the Coolant Level
    96
  - General Inspection
    97
  - Changing the Oil and Oil Filter
    98
  - Have the Radiator Checked/Cleaned
    100
  - Changing the Coolant
    104
- Fuel System
  
  107
  - Draining off Water from Fuel Filter 1
    108
  - Replacing Fuel Filter 1
    109
  - Replacing Fuel Filter 2
    111
- Exhaust System with Exhaust Emission Control
  
  113
  - Checking the Adblue Tank Level
    114
  - Filling up with Adblue
    114
  - Check the Exhaust System for External Damage
    115
  - Having the Adblue System Checked
    117
  - Having the Soot Particle Filter System Checked
    118
  - Check the Oil Level
    121
  - General Inspection
    121
- Transmission
  
  121
  - Changing the Oil
    122
  - Axle Centre Drives - Checking the Oil Level
    125
- Axle Lines
  
  125
- Wheels
  
  135
  - Checking that the Wheel Nuts Are Tight
    136
  - Checking the Tyre Pressure
    136
  - Changing the Wheels
    138
  - Checking Brake Lining Thickness
    143
- Vehicle Brake
  
  143
- Suspension
  
  145
- Steering
  
  149
  - Lubricating the Drag Link Supporting Plate
    150
  - Pressure Accumulator - Checking the Gas Pressure
    151
- Compressed Air System
  
  153
- Hydraulic System
  
  157
  - Checking the Hydraulic Hoses
    158
  - Checking for Leaks
    159
  - Changing the Ventilation Filter
    160
  - Taking Oil Samples
    162
  - Changing the Hydraulic Oil
    167
  - Changing the Hydraulic Oil Filter
    172
- Central Lubrication System
  
  175
- Electrical System
  
  179
- Air-Conditioning System
  
  187
  - Checking the Air-Conditioning System
    187
  - Cleaning the Condenser Fins
    187
  - Checking Hoses
    188
  - Checking the Entire Air-Conditioning System
    188
  - Check V-Belt/V-Belt Tension
    190
  - Changing the Pollen Filter
    192
  - Lubricating the Towbar Coupling
    193
- Towbar Coupling
  
  193
- Other Maintenance Work
  
  201
8 8 Maintenance Work on the Superstructure

209
- General Instructions
  
  211
  - Covers
    211
- Maintenance Work on the Superstructure
  
  211
  - Overview of Maintenance Work on the Superstructure
    212
- Symbols for Maintenance Work
  
  217
  - Checking the Oil Level
    219
- Hoists
  
  219
- Slewing Gear
  
  225
- Slewing Bearing
  
  233
  - Lubricating the Gear Teeth
    237
  - General Inspection
    239
  - Measuring Tilting Play
    240
  - Lubricating the Locking of Turntable
    242
  - Checking for Leaks
    243
  - Checking the Hydraulic Hoses
    243
- Hydraulic System
  
  243
- Main Boom
  
  247
  - Lubricating the Telescopic Sections
    248
  - Checking the Sheaves
    252
  - Checking Locking Units
    253
  - Checking the Locking System
    254
  - Checking the Winding
    255
- Hoist Ropes
  
  255
  - Checking the Hoist Ropes
    256
  - Lubricating the Hoist Rope
    257
  - Assessing the Condition of the Hoist Rope
    258
  - Replacing the Hoist Rope
    264
  - Adjusting the Lowering Limit Switch
    267
- Cable Drums and Slewing Angle Sensor
  
  269
  - Maintenance of the Slip Ring Assemblies
    271
  - Lubricating the Slewing Angle Sensor
    272
- Central Lubrication System
  
  273
  - Checking the Filling Level
    273
  - Checking the Sheaves
    275
  - Greasing
    275
- Hook Blocks
  
  275
  - Checking the Lighting and Indicators
    277
- Electrical System
  
  277
  - Replace the Battery on the Electronics Board
    278
- Air-Conditioning System
  
  279
- Other Maintenance Work
  
  281
  - Checking the Functioning of the Auxiliary Heater
    283
  - Lubricating the Crane Cab Door
    284
  - Lubricating the Step
    285
  - Lubricating the Connecting and Socket Pins
    286
  - Renewing the Corrosion Protection
    287
  - Having the Fire Extinguisher Checked
    289
    
    Longer out of Service Periods
    293
  - Torques
    297
  - Spare Parts Required for Maintenance
    301
    
    General Information
    301
    
    Lighting
    301
    
    Spare Parts for the Carrier
    305
    
    Spare Parts for the Superstructure
    308
- Appendix
  
  313

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Manitowoc GROVE GMK3060 Manuals

Manitowoc GROVE GMK3060 Operating Manual (906 pages)

Table of Contents

Overview

Accidents

Branch Offices

Warranty Specifications

Terms Used

Technical Data

Documentation Supplied

Notes on the Operating Manual

Conversion Table for US Measuring Units

Training - Information

Identification

EC Declaration of Conformity

Notes on the Engine

11 Crane Operation

12 Rigging Work

13 Driving with a Rigged Truck Crane

14 Malfunctions During Crane Operation

Manitowoc GROVE GMK3060 Maintenance Manual (324 pages)

Table of Contents

Table of Contents

2 2 Safety and Environmental Protection

6 6 Lubricants and Consumables

Lubricants

Lubricants and Consumables

Consumables

Refrigerant

7 7 Maintenance Work on the Carrier

General Instructions

Symbols for Maintenance Work

Engine

Fuel System

Exhaust System with Exhaust Emission Control

Transmission

Axle Lines

Wheels

Vehicle Brake

Suspension

Steering

Compressed Air System

Hydraulic System

Central Lubrication System

Electrical System

Air-Conditioning System

Towbar Coupling

Other Maintenance Work

8 8 Maintenance Work on the Superstructure

General Instructions

Maintenance Work on the Superstructure

Symbols for Maintenance Work

Hoists

Slewing Gear

Slewing Bearing

Hydraulic System

Main Boom

Hoist Ropes

Cable Drums and Slewing Angle Sensor

Central Lubrication System

Hook Blocks

Electrical System

Air-Conditioning System

Other Maintenance Work

Appendix

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