Ducati Multistrada 1000ds Manuals

Manuals and User Guides for Ducati Multistrada 1000ds. We have 2 Ducati Multistrada 1000ds manuals available for free PDF download: Workshop Manual, Owner's Manual

Ducati Multistrada 1000ds Workshop Manual (593 pages)

Brand: Ducati | Category: Motorcycle | Size: 113.09 MB

General Summary
2
Description
12
How to Use the Manual
13
Manual Layout
14
Symbols, Abbreviations, References
15
Product Specifications
18
General Safety Rules
20
Carbon Oxide
20
Fuel Warning
20
Hot Component Parts
20
Used Engine Oil
21
Brake Lining Debris
21
Brake Fluid Warning
21
Coolant Warning
21
General Maintenance Indications
22
Battery Warning
22
General Advice on Repair Work
23
Model-Specific Information
27
Identification Data
27
Data Punched on Frame
27
Vehicle Code Printed on EC Nameplate
27
Data Punched on Engine
28
Technical Specification
30
Technical Data
38
Vehicle Dimensions
38
Frame Data
38
Engine Data
38
Colours
39
Transmission
39
Timing/Valves
39
Lubrication System Data
40
Cylinder / Piston Data
40
Gearbox Data
41
Cooling System Data
41
Front Wheel Data
41
Front Suspension Data
41
Rear Wheel Data
42
Rear Suspension Data
42
Hydraulic Brakes Data
42
Charging System / Generator Data
43
Ignition System Data
43
Control Unit Data
43
Lights / Instrument Panel Data
43
Overall Dimensions
44
Vehicle View
44
Frame Torque Settings
55
Engine Torque Settings
60
Engine Special Tools
70
Frame Specific Tools
75
Use and Maintenance Operations
78
Preliminary Checks
79
Running-In Precautions
79
Max. Rotation Speed
79
Pre-Ride Checks
80
Starting the Engine
82
Routine Maintenance Table
85
Turning off the "Service" Warning on the Instrument Panel
87
Checking the Engine Oil Level
88
Changing the Engine Oil and Filter Cartridge
89
Checking Valve Clearances
91
Changing the Fuel Filter
93
Changing and Cleaning the Air Filter
94
Changing the Brake Fluid
95
Draining the Brake Circuits
97
Filling the Brake Circuits
98
Changing the Clutch Fluid
100
Draining the Clutch Circuit
101
Filling the Clutch Circuit
102
Adjusting Steering Bearings Play
104
Adjusting the Clutch Lever and the Front Brake Lever
105
Chain Adjustment
106
Checking Brake Pad Wear. Changing Brake Pads
108
Adjusting the Throttle Cables
110
Adjusting the Position of the Gear Change and Rear Brake Pedals
112
Adjusting the Rear Shock Absorber
113
Adjusting the Front Fork
114
Changing Motorcycle Track Alignment
115
Changing the Tail Height
115
Testers
116
Mathesis Tester Description
117
Tester Technical Features
117
Tester Connection to the Bike
118
Components Supplied with the Tester
118
Checking and Adjusting Timing Belt Tension
120
Adjusting the Throttle Body
124
Zero Setting the Throttle Position Sensor
125
Balancing the Air Flows
126
Adjusting the Idle Mixture and the CO Level
127
Checking Engine Oil Pressure
128
Checking Cylinder Compression
130
Fairing
134
Headlight Fairing - Rear-View Mirrors
135
Removing the Rear-View Mirrirs
136
Refitting the Rear-View Mirrors
136
Removing the Mobile Headlight Fairing
137
Refitting the Mobile Headlight Fairing
137
Removing the Fixed Headlight Fairing
138
Refitting the Fixed Headlight Fairing
139
Fairing Diagram
140
Removing the Left Fairing
141
Refitting the Left Fairing
141
Removing the Front Conveyor
142
Refitting the Front Conveyor
142
Removing the Upper Left Fairing
143
Refitting the Upper Left Fairing
143
Removing the Upper Right Fairing
144
Refitting the Right Fairing
146
Fuel Tank-And-Seat Assembly, Side Panels and Front Mudguard Diagram
147
Removing the Passenger Seat
149
Refitting the Passenger Seat
149
Adjusting the Seat Plates
149
Removing the Rear Side Panels
150
Notes on Rear Side Panel Installation
150
Removing the Fuel Tank-And-Seat Assembly
151
Refitting the Fuel Tank-And-Seat Assembly
153
Removing the Front Mudguard
155
Refitting the Front Mudguard
155
Controls - Devices
158
Throttle Control - Starter
159
Removing the Throttle Control
160
Refitting the Throttle Control
160
Choke/Throttle Cables Routing
161
Clutch Hydraulic Control
162
Removing the Clutch Cylinder Assembly
163
Fitting the Clutch Cylinder Assembly
163
Removing the Clutch Transmission Unit
164
Refitting the Clutch Transmission Unit
165
Clutch Hose Routing
166
Front Brake Control Diagram
167
Removing the Front Brake Master Cylinder
168
Refitting the Front Brake Master Cylinder
169
Rear Brake Control
170
Removing the Rear Brake Master Cylinder
171
Refitting the Rear Brake Master Cylinder
173
Refitting the Pivot Pin
173
Refitting the Rear Brake Footpeg
173
Rear Brake Line Routing
176
Gear Change Control Diagram
177
Removing the Gear Change Control
178
Disassembling the Gear Change Control
178
Refitting the Gear Change Control
178
Releasing Mechanisms
179
Removing the Passenger Seat Releasing Mechanism
180
Removing the Glove Compartment Releasing Mechanism
180
Seat Lock Cable Routing
181
Wheels - Suspensions - Brakes
184
Front Wheel
185
Removing the Front Wheel
186
Overhauling the Front Wheel
187
Wheel Bearings Check
187
Front Wheel Shaft Check
188
Overhauling the Front Wheel Rim
188
Refitting the Front Wheel
189
Front Fork
190
Removing the Front Fork
191
Overhauling the Front Fork
192
Checking the Front Fork
196
Reassembling the Front Fork
197
Fitting the Front Fork
200
Front Brake
201
Braking System Maintenance
202
Removing the Front Brake System
202
Removing the Brake Discs
203
Overhauling the Front Brake Components
203
Refitting the Front Brake System
204
Rear Wheel
206
Removing the Rear Wheel
207
Overhauling the Rear Wheel
208
Overhauling the Rear Wheel Rim
208
Refitting the Rear Wheel
209
Rear Swingarm
210
Removing the Rear Eccentric Hub
212
Refitting the Rear Eccentric Hub
213
Removing the Rear Swingarm
214
Checking the Swingarm Pivot
215
Overhauling the Rear Swingarm
216
Refitting the Rear Swingarm
218
Rear Brake
220
Removing the Rear Brake System
221
Rear Brake Caliper and Master Cylinder
221
Rear Brake Disc
222
Refitting the Rear Brake System
223
Rear Suspension
224
Rear Suspension Unit
225
Removing the Monoshock Absorber
226
Overhauling the Monoshock Absorber
226
Removing the Rear Suspension Rocker Arm
227
Overhauling the Rear Suspension Rocker Arm
228
Removing and Overhauling the Shock Absorber Linkage
229
Refitting the Rear Suspension
230
Final Drive
232
Inspecting the Final Drive
233
Removing the Chain Front Sprocket
234
Changing the Gearbox Secondary Shaft Seal
235
Removing the Rear Sprocket
236
Washing the Chain
237
Lubricating the Chain
237
Frame
240
Handlebar
241
Removing the Handlebar
242
Refitting the Handlebars
243
Steering
244
Adjusting Steering Bearing Play
245
Adjusting the Steering Angle
245
Disassembling the Headstock Parts
246
Reassembling the Headstock Parts
247
Footpeg Supports
250
Removing the Footpegs
251
Refitting the Footpegs
253
Stands
256
Removing the Side Stand
257
Disassembling the Side Stand
257
Inspecting the Side Stand
257
Reassembling the Side Stand
257
Refitting the Side Stand
258
Frame Inspection
259
Removing the Frame and Related Components
260
Removing the Front Subframe
260
Removing the Rear Grab Handle
260
Checking the Frame
260
Frame Size Diagram
261
Front Subframe Size Diagram
262
Refitting the Rear Grab Handle
263
Refitting the Front Subframe
263
Tail Light and Number Plate Holder
264
Removing the Tail Light and Number Plate Holder
265
Refitting the Tail Light and Number Plate Holder
266
Accessories: Center Stand
267
Installing the Center Stand
268
Removing the Center Stand
272
Refitting the Center Stand
272
Fuel System / Exhaust System
274
Description of Fuel System
275
Fuel Tank Assembly
277
Removing and Refitting the Fuel Tank Assembly
278
Replacing the Breather Valve and the Fluid Recovery Reservoir
279
Replacing the Fuel Tank Flange and the Fuel Sensor
281
Replacing the Fuel Filler Plug Assembly
284
Routing of the Breather and Drain Hoses of the Fuel Tank
285
Routing of the Fuel Tubes
286
Throttle Body
287
Removing the Throttle Body
288
Removing the Throttle Position Sensor
288
Removing the Injectors
288
Refitting the Injectors
288
Removing the Stepper Motor
289
Refitting the Stepper Motor
289
Refitting the Throttle Body
290
Stepper Motor Position
291
Air Intake
292
Removing the Air Box
293
Refitting the Airbox
295
Routing of the Airbox Drain Hose
297
Exhaust System
298
Catalytic Converter Operating Principle
299
Precautions on the Catalytic Converter
300
Removing the Exhaust System
301
Removing the Silencer Assembly
301
Removing the Exhaust Pipes and the Presilencer
301
Refitting the Exhaust System
304
Refitting the Exhaust Pipes and the Presilencers
304
Refitting the Silencer Assembly
306
Canister Filter
308
Canister Filter System (USA Versions Only)
309
Removing the Canister Filter
310
Routing of Hoses, Clamps and Canister Filter Position
311
Ignition - Injection System
314
Description of the Fuel Injection-Ignition System
315
Importance of the Air-Fuel Mixture and of the Ignition Advance
315
Marelli Injection-Ignition System (I.A.W.)
316
Layout Diagram of Sensors and Actuators of the Fuel Injection/Ignition Systems
317
Fuel Circuit
318
Intake Air Circuit
319
Ignition-Injection System Operating Stages
320
Normal Operation
320
Starting
320
Acceleration/Deceleration
320
Fuel Injection-Ignition System Diagram
321
Fuel Injection-Ignition System Components
324
Electronic Control Unit
324
Removing the Electronic Control Unit
325
Refitting the Electronic Control Unit
325
Electric Injector
327
Stepper Motor
328
Throttle Position Sensor
329
Rpm/Timing Sensor
329
Air Pressure Sensor
329
Air Temperature Sensor
330
Spark Plug
331
Coil
332
Injection Relay
333
CAN Line
334
Instrument Panel System
335
Instrumentation Check
335
Lcd
336
Display Functions
338
Clock Display - Time Indication - Clock Setting Functions
338
Temperature Display Function Oil Temperature Indication
338
Main Display Functions: Speed Indication
339
Main Display Functions: Service Warning
339
Main Display Functions: Beam Vertical Adjustment
340
Electronic Injection / Ignition Diagnostics
341
Main Display Functions: Setting Special
343
Fuel Display Function: Fuel Level Indication
345
Auxiliary Display Functions Scroll Display
346
Odometer
346
Trip Meter
346
Average Speed Indication
346
Instant Consumption Indication
347
Average Fuel Consumption
347
Fuel Used Indication
347
Range Indication
348
Digital Fuel Level Indication
348
Instrument Panel Functions
349
Auto-Off Headlights Operation
349
How to Turn the Headlights Back on Again
349
Automatic Operation of LCD and Rev Counter Backlighting - Automatic Setting of Warning Lights Brightness
350
Connector Pinout
352
Engine
354
Removing-Reassembling the Complete Engine
356
Removing the Engine
358
Reassembling the Engine
359
Lubrication System: Oil Pump
360
Lubrication System Diagram
361
Description of the Lubrication System
362
Lubrication System Operation
362
Removing the Oil Pump
364
Disassembling the Oil Pump
364
Overhauling the Oil Pump
365
Reassembling the Oil Pump
365
Refitting the Oil Pump
366
Lubrication System: Oil Cooler
367
Removing the Oil Cooler
368
Checking the Oil Cooler
368
Refitting the Oil Cooler
369
Oil Cooler Hoses Routing
371
Lubrication System: Oil Breather
372
Removing the Oil Breather
373
Refitting the Oil Breather
373
Oil Breather Hose Routing
374
Head Unit: Checks and Adjustments
375
Checking and Adjusting Valve Clearance
376
Checking and Adjusting Opening Clearance (Sa)
377
Checking and Adjusting Closing Clearance (Sc)
378
Checking Valve Lift
379
Checking Engine Timing
380
Head Unit: Side Covers/Timing System
382
Removing the Timing Side Covers
383
Timing System Disassembly
384
Disassembling the Mobile Tensioner
386
Disassembling the Belt Rollers
386
Reassembling the Timing System
387
Reassembling the Timing Belt Rollers on Camshafts
387
Reassembling Timing Belt Rollers on Layshaft
388
Reassembling the Timing Belt Tensioners
389
Refitting the Timing Side Covers
393
Head Unit: Camshafts
394
Removing the Engine Oil Temperature Sensor
396
Refitting the Engine Oil Temperature Sensor
396
Disassembling the Intake Manifold
397
Refitting the Intake Manifolds
397
Removing the Side Caps
398
Removing the Valve Covers
399
Refitting the Valve Covers
399
Removing the Camshafts
400
Checking Camshafts
401
Checking the Oil Seals
401
Refitting the Camshaft
402
Refitting the Cam Covers
403
Head Unit: Valves - Rocker Arms
404
Disassembling the Engine Heads
405
Removing the Head
405
Removing the Valves
406
Removing the Valve Rocker Arms
408
Overhauling the Head Parts
409
Overhauling the Valve
410
Overhauling the Valve Seat
410
Changing Valve Seats
411
Valve-To-Valve Seat Clearance
411
Overhauling the Valve Guide
412
Valve-To-Valve Guide Clearance
412
Changing Valve Guides
412
Overhauling the Rocker Arms
413
Rocker Arm Shaft-To-Rocker Clearance
413
Inspecting the Rocker Arm Springs
413
Reassembling the Head
414
Reassembling the Rocker Arms
415
Refitting the Valves
418
Reassembling the Heads
420
Cylinder/Piston Assembly
421
Removing Cylinder / Piston Assy
422
Overhauling the Cylinder
424
Overhauling the Piston
425
Piston-Cylinder Clearance
425
Overhauling the Gudgeon Pins
426
Overhauling the Piston Rings
426
Piston Ring-Piston Groove Clearance
426
Gudgeon Pin-Piston Clearance
427
Piston Rings-Cylinder Clearance
427
Refitting Cylinder / Piston Assy
428
Clutch Assembly: Clutch
430
Clutch Unit
431
A Clutch Which Does Not Disengage May be Caused by
432
A Clutch Which Slips May be Caused by
432
A Noisy Clutch May be Caused by
432
Disassembling the Clutch
433
Checking and Overhauling the Clutch Components
437
Clearance between Clutch Housing and Drive Plate
437
Overhauling the Clutch Plates
437
Overhauling the Pressure Plate/Clutch Springs
437
Reassembling the Clutch
438
Clutch Assembly: Clutch Cover
441
Removing the Clutch Cover
442
Disassembling the Clutch Cover
443
Reassembling the Clutch Cover
444
Refitting the Clutch Cover
445
Clutch Assembly: Primary Drive Gears
446
Disassembling the Primary Drive Gears
447
Fitting the Primary Drive Gear and Checking Meshing Play
449
Gearbox: Lever Assembly
451
Removing the Gear Selector Levers
452
Removing the Gear Stopper and Ratchet
453
Reassembling Gear Stopper and Ratchet
453
Reassembling the Gear Selector Lever
454
Gearbox Assembly: Gearbox Shafts
455
Removing the Gearbox
457
Disassembling the Gearbox Shafts
458
Disassembling the Secondary Shaft
458
Disassembling the Primary Shaft
460
Overhauling the Gearbox
462
Inspecting the Gear Selector Forks
464
Inspecting the Fork Selector Drum
464
Reassembling the Gearbox Shafts
465
Reassembling the Gearbox
466
Flywheel - Generator
468
Removing the Generator Cover
470
Disassembling the Generator Cover
471
Removing the Flywheel - Generator Assembly
472
Checking the Flywheel - Generator Assembly
473
Disassembling the Flywheel - Generator Assembly
473
Reassembling the Flywheel - Generator Assembly
474
Refitting Flywheel / Generator Assembly
475
Reassembling Generator Cover
476
Checking the Engine Sensor Air Gap
477
Casing Unit: Outer Components
478
Removing Outer Components
479
Reassembling the Outer Parts
480
Removing the Timing Lay Gear
482
Reassembling the Timing Lay Gear
482
Removing the Starter Motor Driven Gear
483
Reassembling the Starter Motor Driven Gear
483
Casing Unit: Crankcase
484
Opening the Casings
485
Overhauling the Casings
486
Main Bearings
488
Reassembling the Clutch-Side Casing
489
Reassembling the Generator-Side Casing
490
Shimming the Shafts
491
Shimming the Crankshaft
491
Practical Shimming Procedure for the Crankshaft
491
Shimming the Gearbox Shafts
492
Shimming the Gearbox Drum
493
Practical Shimming Procedure for the Selector Drum and Gearbox Shafts
494
Checking Gearbox Position
497
Closing the Casings
499
Casing Unit: Connecting Rods
501
Removing the Connecting Rods
502
Disassembling the Connecting Rods
502
Overhauling the Connecting Rods
503
Changing the Connecting Rod Small End Bush
503
Changing the Connecting Rod Big End Bearings
504
Overhauling the Crankshaft
505
Big End Bearings-Crank Pin Clearance
506
Reassembling the Connecting Rods
507
Refitting the Connecting Rod Unit
508
Electric System
510
Wiring Diagram
512
Wire Color Coding - Wiring Diagram
515
Key to Fuse Box
515
Arrangement of Wiring on Frame
515
Diagram a
518
Diagrams AA, BB
519
Diagrams AC, AD
520
Diagram AE
521
Diagram B
522
Diagram C
523
Diagram D
524
Diagram E
525
Diagram F
526
Diagram G
527
Diagram H
528
Diagram I
529
Diagram J
530
Diagrams K, L
531
Diagrams M, N
532
Diagrams O, P
533
Diagram Q
534
Diagram R
535
Diagram S
536
Diagram T
537
Diagram U
538
Diagram V
539
Diagram W
540
Diagram y
541
Diagram Z
542
Charging System - Battery
543
Checking the Charging System
543
Charging Methods
543
Normal Charge (with Constant Voltage)
544
Charging the Battery under Critical Conditions
544
Battery - Safety Rules
545
Removing the Battery
546
Refitting the Battery
546
Battery Mount
547
Generator
548
Rectifier - Regulator
549
Removing the Regulator
549
Refitting the Regulator
549
Regulator Fuse
550
Electric Starting
551
Electric Starting System
552
Safety Devices Function Table
553
Starter Motor
554
Starter Contactor
556
Lighting Devices
557
Removing the Instrument Panel
557
Changing Light Bulbs
558
Changing the Headlight Bulbs
558
Low Beam Bulb (LO)
558
High Beam Bulb (HI)
559
Parking Light Bulb (A)
559
Refitting the Bulbs
559
Replacing the Number Plate Light Bulbs
560
High Beam Relay
561
Beam Setting
562
Indicators and Lighting System
563
Checking the Indicators and Lighting System Components
563
Checking the Left Switch
563
Horn Button
563
Turn Indicator Switch
564
Low and High Beam (Dimmer)
564
Checking the Right Switch
565
Engine Stop Button
565
Starter Button
565
Parking Light/Low Beam Switch
565
Checking Front and Rear STOP Switches, Neutral Switch, Oil Pressure Switch and Clutch Switch
566
Neutral Light
566
Oil Pressure Sensor
567
Clutch Switch
567
Changing Bulbs
568
Replacing the Front Turn Indicator Bulbs
568
Replacing the Stop Light Bulbs
568
Protection and Safety Devices
569
Checking the Key-Operated Switch
569
Checking the Side Stand Switch
570
Fuses Check
571
Immobilizer and Transponder
572
Keys with Transponder
572
Immobilizer Aerial
573
Operating Principle of the Immobilizer
573
Immobilizer Warning Lights and Indicators
574
Programming the Immobilizer
575
Checking Immobilizer Programming
577
Removing the Immobilizer
578
Reassembling the Immobilizer
578
Disassembling the Red Key with Transponder
579
Testers Use
580
How to Use the Multimeter to Check Electric Systems
580
How to Measure Voltage
580
How to Measure Current
581
How to Measure Resistance and Electric Continuity
581
Multimeter Protections and Precautions
582
Subject Index
584
Indice Generale
584

Ducati Multistrada 1000ds Owner's Manual (102 pages)

Brand: Ducati | Category: Motorcycle | Size: 4.64 MB

Table of Contents
4
General
6
Warranty
6
Symbols
6
Useful Information for Safe Riding
7
Carrying the Maximum Load Allowed
8
Identification Data
9
Controls
10
Position of Motorcycle Controls
10
Instrument Panel
11
LCD Unit Functions
12
LCD - Parameter Setting/Display
14
Backlighting Function
21
Pilot Lights Brightness Function
21
Auto-Off Headlight Function
21
The Immobilizer System
21
Keys
22
Code Card
23
Procedure to Disable Immobilizer Engine Block through Throttle Twistgrip
24
Duplicate Keys
25
Ignition Switch and Steering Lock
26
Left Switch
27
Clutch Lever
28
Right Switch
29
Throttle Twistgrip
29
Front Brake Lever
30
Rear Brake Pedal
31
Gear Change Pedal
31
Setting the Gear Change and Rear Brake Pedals
32
Main Components and Devices
34
Location
34
Tank Filler Plug
35
Passenger Seat Catch and Helmet Hook
36
Glove Compartment Lock
37
Side Stand
38
Front Fork Adjusters
39
Rear Shock Absorber Adjusters
41
Rear-View Mirrors Adjustment
42
Motorcycle Trim Adjustment
43
Directions for Use
44
Running-In Recommendations
44
Pre-Ride Checks
46
Starting the Engine
47
Moving off
49
Braking
49
Stopping the Motorcycle
50
Parking
50
Refuelling
51
Tool Kit and Accessories
52
Main Maintenance Operations
53
Removing the Fairing
53
Checking Brake and Clutch Fluid Level
58
Checking Brake Pads for Wear
60
Lubricating Joints
61
Throttle Cable Free Play Adjustment
62
Charging the Battery
63
Checking the Drive Chain Tension
64
Chain Lubrication
65
Replacing Headlamp Bulbs
66
Changing the Front Direction Indicators Bulbs
70
Changing the Rear Direction Indicators Bulbs
71
Changing the Number Plate and Stop Light Bulbs
72
Beam Setting
74
Tubeless Tyre Pressure
75
Checking Engine Oil Level
77
Cleaning and Replacing the Spark Plugs
78
Cleaning the Motorcycle
79
Storing the Bike Away
79
Important Notes
79
Technical Data
80
Overall Dimensions
80
Weights
80
Engine
82
Timing System
82
Performance Data
83
Spark Plugs
83
Exhaust System
83
Transmission
84
Brakes
85
Frame
86
Wheels
86
Tyres
86
Suspensions
87
Available in the Following Colors
87
Electric System
88
For United States of America Version Only
93
Routine Maintenance Record
102

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