Clutch Push Rod Inspection; Clutch Release Cylinder Disassembly And Assembly; Clutch Release Cylinder Inspection - Suzuki GSX1300R Manual

5C-12 Clutch:

Clutch Push Rod Inspection

Inspect the push rod in the following procedures:
1) Remove the clutch push rod. Refer to "Clutch
Release Cylinder / Push Rod Removal and
Installation (Page 5C-10)".
2) Inspect the push rod for wear or bend. If any defects
are found, replace it with a new one.
3) Reinstall the removed parts. Refer to "Clutch
Release Cylinder / Push Rod Removal and
Installation (Page 5C-10)".
Clutch Release Cylinder Disassembly and
Assembly
Refer to "Clutch Release Cylinder / Push Rod Removal
and Installation (Page 5C-10)".
Disassembly
1) Place a rag over the piston to prevent it popping out.
2) Force out the piston using compressed air.
CAUTION
!
Do not use high pressure air to prevent
piston damage.
Assembly
B815H25306012
Assemble the clutch release cylinder in the reverse order
of disassembly. Pay attention to the following points:
• Wash the cylinder bore and piston with specified
brake fluid.
BF: Brake fluid (DOT 4)
CAUTION
!
• Wash the cylinder components with fresh
brake fluid before reassembling. Never use
cleaning solvent or gasoline to wash them.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvent such as
gasoline, kerosine or the others.
I718H1530025-01
B815H25306013
• Bleed air from the clutch system. Refer to "Air
Bleeding from Clutch Fluid Circuit (Page 5C-4)".

Clutch Release Cylinder Inspection

Refer to "Clutch Release Cylinder Disassembly and
Assembly (Page 5C-12)".
Inspect the clutch cylinder bore wall for nicks, scratches
or other damage.
Inspect the piston surface for any scratches or other
damage.
I815H1530034-01
I815H1530035-01
B815H25306014
I815H1530036-01