Water Pump Disassembly And Assembly - Suzuki GSX1300R Manual

Installation
Install the water pump in the reverse order of removal.
Pay attention to the following points:
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with the a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the water pump assembly with the slot on the
pump shaft end "A" securely engaged with the flat "B"
on the oil pump shaft.
• Tighten the water pump mounting bolts (1) to the
specified torque.
Tightening torque
Water pump mounting bolt (a): 10 N·m (1.0 kgf-
m, 7.0 lb-ft)
• Connect the water hoses securely. Refer to "Water
Hose Routing Diagram (Page 1F-3)".
• Pour engine oil and coolant. Refer to "Engine Oil and
Filter Replacement in Section 0B (Page 0B-10)" and
"Cooling System Inspection in Section 0B (Page 0B-
13)".
• Bleed air from the cooling circuit. Refer to "Cooling
System Inspection in Section 0B (Page 0B-13)".
"B"
"A"
I815H1160026-01
1
(a)
I815H1160027-01
Engine Cooling System:

Water Pump Disassembly and Assembly

Refer to "Water Pump Removal and Installation
(Page 1F-12)".
Disassembly
1) Remove the water pump case (1).
1
2) Remove the impeller securing bolt by holding the
impeller (2) with a water pump pliers.
3) Remove the mechanical seal ring (3) and rubber
seal (4) from the impeller.
4
3
1F-13
B815H21606018
I815H1160028-01
2
I823H1160034-01
I823H1160035-01