Starter Motor Inspection - Suzuki GSX1300R Manual

1I-5 Starting System:
• Tighten the starter motor housing bolts to the
specified torque.
Tightening torque
Starter motor housing bolt (a): 5 N·m (0.5 kgf-m,
3.5 lb-ft)
(a)

Starter Motor Inspection

Refer to "Starter Motor Disassembly and Assembly
(Page 1I-4)".
Carbon Brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length "a" of the carbon brushes using a
vernier calipers. If the measurement is less than the
service limit, replace the housing end assembly (outside)
with a new one.
Brush length "a"
Service limit: 8.5 mm (0.33 in)
Special tool
I823H1190005-02
: 09900–20102 (Vernier calipers (1/20 mm, 200
mm))
Commutator
Inspect the commutator for discoloration, abnormal wear
or undercut "A".
I823H1190006-01
If the commutator is abnormally worn, replace the
armature assembly.
If the commutator surface is discolored, polish it with
#400 sandpaper and wipe it using a clean, dry cloth.
If there is no undercut, scrape out the insulator (1) with a
saw blade.
" a "
"A"
1
B815H21906004
I718H1190013-01
I823H1190007-01