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GSX1400
Service manual
Suzuki GSX1400 Service Manual
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Also See for GSX1400
:
Service manual
(396 pages)
,
Manual
(355 pages)
,
Owner's manual
(37 pages)
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Table Of Contents
354
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Group Index
Component Parts and Work to be Done
General Information: Contents
Warning/Caution/Note
General Precautions
Suzuki GSX1400K2 Overview
Serial Number Location
Fuel and Oil Recommendation
Engine Oil, Brake Fluid, Front Fork Oil
Break-In Procedures
Cylinder Identification
Information Labels
Specifications
Country and Area Codes
Periodic Maintenance: Contents
Periodic Maintenance Schedule, Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Air Cleaner
Spark Plug and Spark Plug Cap Removal
Heat Range
Carbon Deposits
Spark Plug Gap
Valve Clearance
Electrode's Condition
Spark Plug and Spark Plug Cap Installation
Valve Clearance Adjustment
Tappet Shim Selection Table
Engine Oil and Oil Filter Replacement
Fuel Hose
Engine Idle Speed
Throttle Valve Synchronization
Throttle Cable Play
Clutch, Clutch Fluid Level
Drive Chain
Bleeding Air Form the Clutch Fluid Circuit
Checking, Adjusting Drive Chain
Drive Chain Cleaning and Lubrication
Brake Fluid Level Check
Brake Pads
Front/Rear Brake
Brake Light Switch
Air Bleeding the Brake Fluid Circuit
Tire Tread Condition
Tire Pressure
Steering
Front Fork
Rear Suspension
Exhaust Pipe Bolt and Nut
Chassis Bolts and Nuts
Compression Pressure Check
Compression Test Procedure
Oil Pressure Check, Test Procedure
Engine: Contents
Engine Components Removable with Engine in Place
Engine Removal and Installation
Oil Cooler
Exhaust Pipe and Muffler
Ignition Coil
Electric Parts
Gearshift Lever
Engine Sprocket
Engine Mounting
Engine Installation
Clutch Release Cylinder
Exhaust Pipe/Muffler
Engine Disassembly
Cylinder Head Cover
Signal Generator Cover
Cylinder Head, Cylinder
Piston
Oil Temperature Sensor
Starter Motor, Breather Cover
Signal Generator
Oil Filter
Cooling Fan Switch
Clutch
Oil Pump Driven Gear
Gearshift Shaft
Generator Cover, Rotor/Starter Clutch
Gear Position Sensor
Oil Pan
Crank Balancer
Crank Case
Gearshift Cam and Gearshift Fork
Oil Pump
Crankshaft
Transmission
Engine Components Inspection and Service
Pair Valve Removal and Installation, Inspection
Pair Control Valve/Reed Valve Hose/Reed Valve
Cam Position Sensor
Oil Gallery Plug
Camshaft Identification, Wear, Runout
Camshaft Journal Wear
Cam Chain Tension Adjuster
Cam Chain Tensioner Inspection
Cam Sprocket, Cam Chain Guide
Cylinder Head and Valve
Valve and Valve Spring Disassembly
Cylinder Head Distortion
Valve Stem Deflection, Wear, Runout
Valve Head Radial Runout
Valve Face Wear
Valve Spring
Valve Guide Servicing
Valve Seat Width Inspection
Valve Seat Servicing
Initial Seat Cut
Top Narrowing Cut
Bottom Narrowing Cut
Final Seat Cut
Valve and Valve Spring Reassembly
Cylinder Distortion, Bore
Oil Gallery
Intake Pipe
Piston and Piston Ring
Piston to Cylinder Clearance
Piston Pins and Pin Bore
Piston Ring to Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Clutch Drive Plates/Spring/Bearing Inspection
Gearshift System
Gearshift Shaft/Gearshift Arm Disassembly, Inspection, Reassembly
Back Torque Limiter
Generator Inspection, Reassembly
Starter Clutch Inspection, Installation
Oil Pump Inspection
Oil Pressure Regulator
Oil Strainer
Crank Balancer Disassembly, Inspection, Reassembly
Transmission Overview
Gear Reassembly
Gearshift Fork to Groove Clearance, Gearshift Fork Groove Width/Fork Thickness
Transmission Parts Location
Crankshaft and Conrod
Crankshaft Runout
Conrod Small End I.D., Conrod Big End Side Clearance
Conrod-Crank Pin Bearing Inspection, Selection
Conrod-Crank Bearing Installation
Crankshaft Journal Bearing Inspection, Selection
Crankshaft Journal Bearing Installation
Crankshaft Thrust Bearing
Crankshaft Thrust Clearance Adjustment
Thrust Bearing Selection Guide
Crankcase/Oil Pan
Lower Crankcase
Oil Jet Removal, Inspection, Installation
Engine Reassembly
Gearshift Cam/Gearshift Fork
Oil Pipe
Oil Strainer, Oil Pan
Gear Position Switch
Generator
Clutch Cover
Piston and Conrod
Cylinder, Cylinder Head
Camshaft
Position of Camshafts and Cam Sprockets
Pair Reed Valve
FI System: Contents
Precautions in Servicing
Connector/Coupler
Fuse
Ecm/Various Sensors
Electrical Circuit Inspection Procedure
Open Circuit Check
Continuity Check
Voltage Check
Short Circuit Check (Wire Harness to Ground)
Using Testers
FI System Technical Features
Injection Time (Injection Volume)
Compensation of Injection Time (Volume)
Injection Stop Control
Fuel Delivery System
Fuel Pump
Fuel Pressure Regulator
Fuel Injector
Fuel Pump Control System
ECM (FI Control Unit)
Injection Timing
Intake Air Pressure Sensor (IAP Sensor)
Throttle Position Sensor (TP Sensor)
Crankshaft/Camshaft Position Sensor (CKP, CMP Sensors)
Intake Air Temperature Sensor (IAT Sensor)
Engine Oil Temperature Sensor (EOT Sensor)
Atmospheric Pressure Sensor
Tip over Sensor (to Sensor)
Secondary Throttle Position Sensor
FI System Parts Location
FI System Diagram
FI System Wiring Diagram
Self-Diagnosis Function
User Mode
Dealer Mode
Fail-Safe Function
FI System Troubleshooting
Customer Complaint Analysis
Self-Diagnostic Procedures
Self-Diagnosis Reset Procedure
Malfunction Code and Defective Condition
C11 CMP Sensor Circuit Malfunction
C12 CKP Sensor Circuit Malfunction
C13 IAP Sensor Circuit Malfunction
C14 TP Sensor Circuit Malfunction
C15 EOT Sensor Circuit Malfunction
C21 IAT Sensor Circuit Malfunction
C22 AP Sensor Circuit Malfunction
C23 to Sensor Circuit Malfunction
C24 or C25 Ignition System Malfunction
C28 STV Actuator Circuit Malfunction
C29 STP Sensor Circuit Malfunction
C31 Gear Position (GP) Switch Circuit Malfunction
C32, C33, C34, C35 Fuel Injection Malfunction
C41 FP Relay Circuit Malfunction
C42 IG Switch Circuit Malfunction
Fuel System
Fuel Tank Removal, Installation
Fuel Pressure Inspection
Fuel Pump Inspection
Fuel Discharge Amount Inspection
Fuel Pump Relay Inspection
Fuel Pump and Fuel Filter Removal
Fuel Mesh Filter Inspection and Cleaning
Fuel Pump and Fuel Mesh Filter Installation
Throttle Body and STV Actuator
Throttle Body Removal
Throttle Body Disassembly
Throttle Body Cleaning
Throttle Body Reassembly
STP Sensor Adjustment
Throttle Body Installation
TP Sensor Adjustment
Fuel Injector Inspection, Removal
Fuel Injector Installation
Fast Idle Inspection, Adjustment
Throttle Cable Adjustment
IAP/TP/STP Sensors Removal/Installation, Inspection
CMP, IAT, EOT, AP, to Sensors Removal/Installation, Inspection
Oil Cooling and Lubrication System: Contents
Cylinder Head Oil Cooling Circuit
Cylinder Head Oil Cooling System Chart
Engine Lubrication Circuit
Engine Lubrication System Chart
Oil Cooler and Oil Hose
Oil Cooler Removal, Inspection and Cleaning
Oil Hose/Oil Pipe Inspection
Oil Cooler Installation
Cooling Fan Removal
Cooling Fan Inspection, Installation
Cooling Fan Thermo-Switch Removal
Cooling Fan Thermo-Switch Inspection, Installation
Oil Temperature Sensor Removal, Inspection, Installation
Chassis: Contents
Exterior Parts: Construction
Chassis Removal
Seat, Frame Covers, Seat Tail Cover
Pillion Rider Handle
Chassis Remounting
Fastener Removal and Reinstallation
Front Wheel Construction
Front Wheel Removal, Inspection and Disassembly
Front Axle
Wheel, Wheel Bearing
Front Wheel Reassembly and Remounting
Wheel Bearing
Brake Disc
Spacer Nut, Front Axle
Wheel, Brake Caliper
Front Fork: Construction
Front Fork Removal and Disassembly
Front Fork Inspection
Inner and Outer Tubes
Fork Spring, Damper Rod
Front Fork Reassembly and Remounting
Tube Metals and Seals
Damper Rod Bolt
Fork Oil
Fork Spring
Front Fork Cap Bolt
Suspension Setting
Spring Pre-Load Adjustment
Damping Force Adjustment
Steering and Handlebar: Construction
Steering and Handlebar Removal and Disassembly
Steering and Handlebar Inspection and Disassembly
Steering and Handlebar Reassembly and Remounting
Steering Stem
Handlebar Switch Box
Steering Tension Adjustment
Rear Wheel: Construction
Rear Wheel Removal
Rear Wheel Inspection and Disassembly
Rear Wheel Reassembly and Remounting
Rear Axle
Rear Shock Absorber: Construction
Rear Shock Absorber Removal
Rear Shock Absorber Inspection, Remounting
Rear Shock Absorber Scrapping Procedure
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Service Manual
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Owner's Manual
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Table of Contents
Troubleshooting
FI System Troubleshooting
149
Charging System Troubleshooting
281
Starter System And Side-Stand/Ignition Interlock System: Troubleshooting
286
Ignition System Troubleshooting
293
Servicing Information: Troubleshooting
310
Engine Troubleshooting
312
Chassis Troubleshooting
318
Brakes Troubleshooting
319
Electrical Troubleshooting
320
Battery Troubleshooting
321
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