Rear Brake Master Cylinder Assembly Removal And Installation - Suzuki GSX1300R Manual

4A-14 Brake Control System and Diagnosis:
Rear Brake Master Cylinder Assembly Removal
and Installation
Removal
1) Remove the frame cover. Refer to "Exterior Parts
Removal and Installation in Section 9D (Page 9D-
14)".
2) Drain brake fluid. Refer to "Brake Fluid Replacement
(Page 4A-6)".
3) Remove the reservoir mounting bolt (1).
4) Place a rag underneath the brake hose union bolt (2)
on the master cylinder to catch any spilt brake fluid.
5) Remove the brake hose union bolt (2) and
disconnect the brake hose.
6) Loosen the lock-nut (3).
7) Remove the master cylinder mounting bolts (4).
8) Remove the master cylinder along with the reservoir
by turning the push rod (5).
5
3
Installation
Install the rear brake master cylinder in the reverse order
B815H24106016 of removal. Pay attention to the following points:
• Tighten the master cylinder mounting bolts (1) to the
• Tighten the lock-nut (2) to the specified torque.
• After setting the brake hose union to the stopper,
1
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• Bleed air from the brake system after reassembling
2
• Adjust the brake pedal height. Refer to "Brake System
4
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CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
specified torque.
tighten the union bolt (3) to the specified torque.
Tightening torque
Rear brake master cylinder mounting bolt (a): 10
N·m (1.0 kgf-m, 7.0 lb-ft)
Rear brake master cylinder rod lock-nut (b): 18
N·m (1.8 kgf-m, 13.0 lb-ft)
Brake hose union bolt (c): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
2
(b)
the master cylinder. Refer to "Air Bleeding from Brake
Fluid Circuit (Page 4A-4)".
Inspection in Section 0B (Page 0B-17)".
3
(c)
1
(a)
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