Clutch Master Cylinder Parts Inspection; Clutch Release Cylinder / Push Rod Removal And Installation - Suzuki 2005 GSF1200 Service Manual

5C-10 Clutch:
• Apply SUZUKI SILICONE GREASE to the push rod
end.
: Grease 99000–25100 (SUZUKI Silicone
Grease or equivalent)
• When installing the clutch lever position switch, align
the projection on the switch with the hole in the master
cylinder.
• Apply SUZUKI SILICONE GREASE to the clutch lever
pivot bolt when installing.
: Grease 99000–25100 (SUZUKI Silicone
Grease or equivalent)
Tightening torque
Clutch lever pivot bolt: 1.0 N·m (0.1 kgf-m, 0.72
lb-ft)
Clutch lever pivot bolt lock-nut: 6.0 N·m (0.6 kgf-
m, 4.5 lb-ft)

Clutch Master Cylinder Parts Inspection

Refer to "Clutch Master Cylinder / Clutch Lever
Disassembly and Assembly: ".
Master Cylinder
Inspect the master cylinder bore for any scratches or
other damage.
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Piston
Inspect the piston surface for any scratches or other
damage.
Rubber Parts
Inspect the primary cup, secondary cup and dust boot
for wear or damage.
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Clutch Release Cylinder / Push Rod Removal
and Installation
Removal
1) Drain clutch fluid. Refer to "Clutch Fluid
Replacement: ".
2) Disengage the gearshift lever link by removing the
bolt.
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3) Remove the speed sensor (1).
4) Remove the clutch hose union bolt and disconnect
the clutch hose (2).
B649G15306017
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