Clutch Push Rod (Left) Inspection; Clutch Release Cylinder Disassembly And Assembly; Clutch Release Cylinder Inspection - Suzuki GSF1250 Service Manual

5C-11 Clutch:

Clutch Push Rod (Left) Inspection

Inspect the push rod in the following procedures:
1) Remove the clutch push rod. Refer to "Clutch
Release Cylinder / Push Rod Removal and
Installation (Page 5C-10)".
2) Inspect the push rod for wear or bend. If any defects
are found, replace it with a new one.
3) Reinstall the removed parts. Refer to "Clutch
Release Cylinder / Push Rod Removal and
Installation (Page 5C-10)".
Clutch Release Cylinder Disassembly and
Assembly
Refer to "Clutch Release Cylinder / Push Rod Removal
and Installation (Page 5C-10)".
Disassembly
1) Place a rag over the piston to prevent popping up.
2) Force out the piston by using air gun.
CAUTION
!
Do not use high pressure air to prevent
piston damage.
Assembly
B718H15306019 Assemble the clutch cylinder in the reverse order of
disassembly. Pay attention to the following points:
• Wash the cylinder bore and piston with specified
brake fluid.
BF: Brake fluid (DOT 4)
CAUTION
!
• Wash the cylinder components with fresh
brake fluid before reassembly. Never use
cleaning solvent or gasoline to wash them.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvent such as
gasoline, kerosine or the others.
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B718H15306012
• Bleed air from the clutch system. Refer to "Air
Bleeding from Clutch Fluid Circuit (Page 5C-4)".

Clutch Release Cylinder Inspection

Refer to "Clutch Release Cylinder Disassembly and
Assembly (Page 5C-11)".
Inspect the clutch cylinder bore wall for nicks, scratches
or other damage.
Inspect the piston surface for any scratches or other
damage.
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B718H15306013
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