Countershaft Disassembly - Honda Civic Service Manual

Manual Transmission
Countershaft Assembly Clearance
Inspection (cont'd)
5. Measure the th ickness of the distance collar.
. l f t h e t h i c k n e s s i s n o t w i t h i n t h e s t a n d a r d , r e p l a c e
the distance collar with a new one.
. l f t h e t h i c k n e s s i s w i t h i n t h e s t a n d a r d , g o t o
step 6.
Standard:
28.03 28.08 mm {1.104-1.106 in.)
6. Measure the thickness of the 2nd qear.
. l f t h e t h i c k n e s s o f 2 n d g e a r i s l e s s t h a n t h e
service limit, replace 2nd gear with a new one.
. l f t h e t h i c k n e s s o f 2 n d g e a r i s w i t h i n t h e s e r v i c e
limit, replace lhe 1sV2nd synchro hub with a new
o n e .
Standard:
27 -92-21.97 mm|.1.099 1.r01 in.l
Service Limit: 27.87 mm 11.097 in.)
13-32
Countershaft Disassembly
1 . Securely clamp the countershaft assembly in a
bench vlse with wood blocks.
Remove the special bolt (left-hand threads).
Support the ball bearing (A) on steel blocks, then
use a press (B) and an attachment (C)to press the
countershaft out of the ball bearing.
4 . R e m o v e t h e 3 5 m m s h i m a n d d i s t a n c e c o l l a r .
I