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   Summary of Contents for HONDA Civic

  • Page 2: Mark

    INJURY, damage a vohicle or make il unsafe. Ploase undorstand that these warnings cannot covsr all conceivable weys in which service. whelher or not iocommgndod bY HONDA. mighi bo done, or ol tho possiblG hazardou3 consgquonces of ev€aY conceivablg way, nor could HONDA invqstigato all 3uch way3. AnYono using...

  • Page 3: Table Of Contents

    General Information Ghassis and Paint Codes ....... ldentification Number Locations ..1-32 Warning/Caution Label Locations ..1-33 Under-hood Emissions ..1-37 Control Label ..Lift and Support Points 1-41 Lift and Safety Stands ....... 1-42 Floor Jack ........ 1-43 Towing...

  • Page 4: Chassis And Paint Godes, U.s. 1996 Model (2-door Hatchback)

    2 H G E J 6 3 2 * T H I 0 0 0 0 1 D16Y7 1500001 Manufacturel, Make and Engine Type Type of Vehicle D 16Y7: 1600 SOHC 16-vatves 2HG: HONDA OF CANADA Sequential Multiport M F G . , I N C . Fuel-injected Engine HONDA Passenger Serial Number...

  • Page 5: U.s. 1996 Model (4-door Sedan)

    Multiport Fuel-injected Engine HONDA Passenger vehicle 2HG: HONDA OF CANADA U . S . A : D 1 6 Y 7 , D l 6 Y g 1 5 0 0 0 0 1 - M F G . , I N C .

  • Page 6: U.s. 1996 Model (2-door Coupe)

    Chassis and Paint Codes U.S. 1996 Model (2-door Coupe) Engine Number I H G E J 6 1 2 * T L 0 0 0 0 0 1 1300001 Engine Type D16Y5: 1600 SOHC WEC E 16-vatves Sequential Multiport Fuel-injected Engine D 16Y7: 1600 SOHC 16-vatves Sequential Multiport Line.

  • Page 7: Canada 1996 Model (2-door Hatchback)

    2 H G E J 6 3 2 * T H 0 0 0 0 0 1 Manulacturer, Make and D16Y7: 1600 SOHC'16-valves Type of Vehicle Sequential MultiPort 2HGr HONDA OF CANADA Fuel-injected Engine HONDA Passenger v e h i c l e Line, Body and Engino Type...

  • Page 8: Canada 1996 Model (4-door Sedan)

    I H G : H O N D A O F A M E R T C A Sequential N4ultiport M F G , , I N C . Fuel-injected Engine HONDA Passenger Serial Number vehicle Line, Body and Engine Type...

  • Page 9: Canada 1996 Model (2-door Coupe)

    CANADA 1996 Model (2-door CouPe) Engine Number 1 H G E J 6 1 2 . T L 0 0 0 0 0 1 D16Y7: 1600 SOHC l6-valves Sequential MultiPort Fuel-injected Engine D16Y8: 1600 SOHC VlEC 16-valves Sequential MultiPort Fuel-injected Engine Line, Body and Engine TYPe Serial Number EJ6: ClVlC2-door/D16Y7...

  • Page 10: U.s. 1997 Model (2-door Hatchback)

    2 H G E J 6 3 2 * V H 1 0 0 0 0 1 Manufac-turer, Make and Type of Vehicle D16Y7: 1600 SOHC 16-vatves 2HG: HONDA OF CANADA Sequential Multiport M F G . , I N C . Fuel-iniected Engine...

  • Page 11

    J H M E J 6 5 2 * V S 0 0 0 0 0 1 Manulaqturer. Make and D16Y7: 1600 SOHC 16-valves Sequential Type of Vehicle Multiport Fuel-iniected Engine HONDA MOTOR CO., D16Y8: 1600 SOHC WEC 16-valves Sequentral LTD. MultiPort Fuel-injected Engine HONDA Passenger...

  • Page 12

    Chassis and Paint Codes U.S. 1997 Model (2-door Coupe) Engine Number D16Y5 - 2300001 Engine Typ6 D16Y5: 1600 SOHC VTEC-E 16 vatves Sequential Multiport Fuel-injected Engine D16Y7: 1600 SOHC 16-valves Sequential Multiport Lino. Eody and Engine Typ6 Fuel-injected Engine EJ6: ClVlC2-door/D16y7 Dl6Y8r 1600 SOHC VTEC 16 vatves EJ7: ClVlC2-door/Dl6Yb Sequential Multiport...

  • Page 13

    2 H G E J 6 3 2 * V H 0 0 0 0 0 1 Manufacturer, Make and '1600 SOHC 16-valves D16Y7: Type oI Vehicle Sequential MultiPon 2HG: HONDA OF CANADA Fuel-iniected Engine M F G . , I N C . HONDA Passenger vehicle Line, Body and Engine TYPe...

  • Page 14

    Chassis and Paint Godes CANADA 1997 Modet (4-door Sedan) l H G E J 6 5 3 * V L 8 0 0 o o l D16Y7 2750001 1600 SOHC 16-vatves Sequential Multiport Fuel-injected Engine Line, Body and Engine Type EJ6: ClvtC4-door/D16y7 Body Typ€...

  • Page 15

    CANADA 1997 Model (2-door CouPel Engine Number D16Y7 2750001 1 H G E J 6 1 2 * V L 8 0 0 0 0 1 Engins Typs D16Y7: 1600 SOHC 16-valves Sequential MultiPort 1 H G : H O N D A O F A M E R I C A Fuel-injected Engine D16Y8: l600 SOHC VTEC 16-valves Sequential MultiPort...

  • Page 16

    Vehicle ldenti{ication Number 2 H G E J 6 3 2 . W H 1 0 0 0 0 1 Manufactursr, Mak€ and Type of Vehicle D16Y7: '1600 SOHC l6-valves 2HG: HONDA OF CANADA Sequential Multiport MFG., INC. Fuel-injected Engine HONDA Passenger vehicle Lin€, Body and Engine Type...

  • Page 17

    Multiport Fuel-injected Engine HONDA Passenger Serial Number v e h i c l e JAPAN: D16Y7. D16Y8 - 3300001- HONDA OF AMERICA U.S.A : D16Y7, D16Y8 - 3500001^ M F G . , I N C . HONDA Passenger vehicle...

  • Page 18: Ghassis And Paint Codes

    Ghassis and Paint Codes U.S. 1998 Model (2,door Coupel Engine Number l H G E J 6 1 2 * W L 0 0 0 0 0 1 D16Y5 3300001 Engine Type D16Y5: 1600 SOHC WEC-E l6,vatves Sequential Multiport Fuel-injected Engine D16Y7: 1600 SOHC 16-valves Sequential Multiport Line, Body and Enginc Type...

  • Page 19

    2 H G E J 6 3 2 + W H 0 0 0 0 0 1 Manulacturet, Make and 1600 SOHC 16-valves Type of Vehicle Sequential lvlultiPort 2HG: HONDA OF CANADA E n g i n e F u e l - i n j e c t e d HONDA Passenger vehicle...

  • Page 20

    Vehicle ldentification Number 2HG .I 900001 Manufacturer, Make and Type of Vehicte D16Y7: 1600 SOHC 16-valves 2HG: HONDA OF CANADA Sequential Multiport M F G , , I N C . Fuel-injected Engine HONDA passenger v e h i c l e 3 7 5 0 0 0 1 - : U .

  • Page 21

    1 H G : H O N D A O F A M E R I C A Fuel iniected Engine M F G , , I N C , D16Y8: 1600 SOHC VTEC 16-valves HONDA Passenger Sequential MultiPon v e h i c l e Fuel-iniected Engine...

  • Page 22

    2 H G E J 6 3 2 * X H 1 0 0 0 0 1 Manufacturer, Make and Type of Vehicte D'16Y7: 1600 SOHC l6-vatves 2HG: HONDA OF CANADA Sequential Multipon M F G . . t N C . Fuel-injected Engine...

  • Page 23

    1 H G : H O N D A O F A M E R I C A D16Y8: HONDA Passenger vehicle U.S.A : D16Y7. D16Y8- 4500001- HONDA OF CANADA M F G . , I N C . HONDA Passenger vehicle HONDA MOTOR CO., LTD.

  • Page 24

    1 H G E J 6 1 2 * X L 0 0 0 0 0 1 Manutacturer, Make and Engine Type Type of Vehicle 81642:'1600 DOHC VTEC 16 vatves '1HG: HONDA OF AMERTCA Sequential Multiport M F G . , I N C . Fuel-injected Engine HONDA Passenger Dl6Y5: 1600 SOHC WEC-E 16 vatves...

  • Page 25

    2 H G E J 6 3 2 * X H 0 0 0 0 0 1 Engine Type Manufacturer, Make and D16Y7: 1600 SOHC 16-valves Type of Vehicl€ Sequential Multiport 2HG: HONDA OF CANADA Fuel-injected Engine l\4FG., lNC. HONDA Passenger v e h i c l e Line, Body and Engine Type...

  • Page 26

    D 1 6 Y 7 4 7 0 0 0 0 1 Manufaclurer, Make and Engine Type Type ot Vehicle D 16Y7: 1 600 SOHC 16-valves Sequential JHM: HONDA MOTOR CO., Multiport Fuel-injected Engine LTD. HONDA Passenger JAPAN: D16Y7 - 4700001- vehicle U.S.A : D'16Y7 - 4750001-...

  • Page 27

    H G r H O N D A O F A M E R I C A I Fuel injected Engine M F G , , I N C . D16Y7: 1600 SOHC 16'valves HONDA Passenger Sequential MultiPort v e h i c l e Line. Body and Engine TyPe -...

  • Page 28

    2 H G E J 6 3 2 * H 1 0 0 0 0 1 5500001 D 16Y7 Manufacturer, Make and Type of Vehicle Dl6Y7: 1600 SOHC I6-valves Sequenlal 2HG: HONDA OF CANADA Mu ltiport Fuel-injected Engine M F G , , I N C . HONDA Passenger Vehicle Line, Body and Engine Type EJ6: ClVlC3-door/D16Y7 Body Type and T.ansmission Type...

  • Page 29

    J H M E J 6 5 2 * Y S 0 0 0 0 0 1 Engine Type Manufacturer, Makg and D16Y7: 1600 SOHC 16-valves Sequential Type of Vehicle Multiport Fuel-iniected Engine JHM: HONDA MOTOR CO., D16Y8: 1600 SOHC VTEC 16-valves LTD. Sequential Multiport Fuel-iniected HONDA Passenger E n g i n e...

  • Page 30

    H G E J 6 1 2 * Y 1 0 0 0 0 0 1 D16Y5 - 5300001 Manufacturer. Make and Engino Type Type ol Vehicle Bl642; 1600 DOHC WEC '16-vatves '1HG: HONDA OF AMERICA Sequential Multiport Fuel-injected t\4FG., tNC. E n g i n e HONDA Passenger D'I6Y5: 1600 SOHC WEC-E 16.vatves Vehicle...

  • Page 31

    2 H G E J 6 3 2 * Y H 0 0 0 0 0 1 Manufaqturor, Make and D16Y7: 1600 SOHC 16-valves Sequential Type of Vehicle Multiport Fuel-injected Engine 2HG: HONDA OF CANADA Se1i8l Number HONDA Passenger Vehicle Line, Body and Engine Type...

  • Page 32

    D 1 6 Y 7 Manufaqturer, Makg and Engine Type Type ot Vehicle D't6Y7 | 1600 SOHC 16-valves Sequential JHM: HONDA MOTOR CO., Multiport Fuel-injected Engine LTD. HONDA Passenger J a p a n : 5 7 0 0 0 0 1 - Vehicle U.S.A.: 5750001-...

  • Page 33

    1 H G : H O N D A O F A M E R I C A E n g i n e M F G , , I N C . '1600 SOHC 16-valves Sequential HONDA Passenger Dl6Y7: Multiport Fuel-injected Engine V e h i c l e...

  • Page 34: Ldentification Number Locations

    ldentification Number Locations Vehicle ld6ntification Numbsr (VlN) Number 1-32...

  • Page 35: Warning/caution Label Locations

    Warning/Caution Label Locations '96 -99 model C: DRIVER MODULE OANGER A: CABLE REEL CAUTION A: DANGER TO SERVICE MANUAL FOR DETAILED INSTRUC. EXPLOSIVE/FLAMMABLE TtoNs. CONTACT WITH ACIO. WATER OR HEAVY METALS SUCH AS COPPER. I.EAD OR MERCURY MAY PRODUCE HARMFUL AND IRRITATING GASES OR EXPLOSIVE COMPOUNDS, '00 model STOBAGE TEMPERATURES MUST NOT EXCEED 2OO'F...

  • Page 36

    Warnin g/Gaution Label Locations (cont'dl -==-J v7777m7na D: DRIVER INFORMATION: CANADA mod6l l'96 - gtt modell U.S. model l'98, 39 model) WARNING ALWAYS WEAR YOUR SEAT BELT OEATH OR SERIOUS INJURY CAN OCCUR. THIS CAR IS EOUIPPED WITH A DRIVER AIRBAG AND A C H I L D R E N 1 2 A N D U N O E R C A N B E K I L L E D B Y T H E FRONT SEAT PASSENGER AIRBAG' AS A SUPPLEMEN- AIREAG.

  • Page 37

    I: FRONT SEAT PASSENGER MOOULE DANGER CANADA model ('00 model) DANGER CAUTION EXPLOSIVE/FLAMMABLE TO AVOID SERIOUS INJURYT CONTACT WITH ACID, WATER OR HEAVY METALS SUCH FOR MAXIMUM SAFETY PROTECTION lN ALL TYPES OF AS COPPER, LEAD OR MERCURY MAY PRODUCE HARM. CRASHES, YOU MUST ALWAYS WEAR YOUR SAFETY F U L A N D I R R I T A T I N G G A S E S O R E X P L O S I V E C O M - BELT.

  • Page 38

    Warning/Caution Label Locations (cont'd) 191t7 CANADA Mod6l 1 - 3 6...

  • Page 39: Under-hood Emissions Control Label

    V : 1 9 9 7 TIEB l FULL N US€ Manufacturel 11211 .?2E AO2 HONDA MoTOR C0 , tTD H N : H o n d a Storage System 50ST {50 States): 1 : C a n i s t e r THIS VEHICLE CONFORMS TO U.S, EPA AND STATE OF...

  • Page 40

    Under-hood Emissions Control Label (lggg model) Emission Group ldentification Engine and Evaporative Families Example: Engine Family: v 0 ' t . 6 J L 2 H N X Model Year W: 1998 Manufacturer o R 3 . ' @ M | L E S | 3 , @ | f r l w ! c s H N X : H o n d a Type V: Light Duty Vehicle/Passenger...

  • Page 41

    C O L D SPARTPLU6CAP Type R: ORVR Canister Work CaPacitY (gramsl Sequence Characters HONDA MOTOECO LTD FEDERAL TIER 1: THIS VEHICLE CONFORMS TO U.S, EPA REGULATIONS '1999 MODEL YEAR NEW PASSENGER APPLICABLE TO CARS. CALIFORNIA + NLEV {RESTRICTEDI TLEV:...

  • Page 42

    Engine Family: Y H N X V 0 1 , 6 J F 1 Model Yeal Y; 2000 Manufaqturer oRs'MM|LESt4,0oorml,wtscN HNX: Honda Type V: Light Duty Vehicle/passenger VEHICLE EMISSION CONTROL INFOBI\4ATION Displacoment T8ISVEH CLE CONFOfiMS TO U,S EPA RECIJLATIONS Sequence Charaqtgrs...

  • Page 43: Lift And Support Points Lift And Safety Stands

    Lift and SupPort Points Lift and SafetY Stands hatch' and trunk lid are to be when heavv rear components such as suspension' fuel tank' spare tire' t!ffi when substantial weight is lemoved from the rear removed, place additional wetght Inihe luggage arga before hoisting. vehicle to tip tolward on the hoisi of the vehicls.

  • Page 44: Floor Jack

    Lift and Support Points Floor Jack Apply the parking brake and block the wheets that are not being lifted. Always use safety stands whon working on or undel any vehicle that is supported by only a iack. When lifting the rear of the vehicle, put the gearshift Never attempt to use a bumper jack for lifting or lever in reverse (Automatic transmission/Cw in E supporting the vehicle.

  • Page 45: Towing

    Towing Front: lf the vehicle needs to be towed, call a professional tow- ing service. Never tow the vehicle behind another vehi cle with iust a rope or chain lt is very dangerous' Emergency Towing There are three popular methods of towing a vehicle: Flat-bed Equipment - The operator loads the vehicle on the back of a truck.

  • Page 46

    The Special Tools Section of this manual has been omitted intentionally. Each section in the manual that requires the use of special tools has them listed separately for that section.

  • Page 47

    Specifications Standards and Service Limits "'.".'.""' 3-2 "... ""' 3-20 Design Specif ications,..'..,.'..'.."'."'." 3-23 Body Specifications...

  • Page 48

    Standards and Service Limits Cylinder Head/Valve Train (Dt6y5, Dt6y7, D ( u r b Y 5 , u l 6 Y 7 , D l 6 Y g e n l Sines) -Section6 - MEASUREMENT S T A N D A R D I N F W T Compression 250 rpm and wide open throftle kPa {kgf/cm,, psi)

  • Page 49

    U n i t o f i e n g t h : m m ( ! n ) Cylinder Head/Valve Train (816A2 engine) - Section SERVICE LIMIT STANDARD INEW) MEASUREMENT 2 5 0 r p m ( m i n r i a n d N o m i n a l 930 (9.5, 135) Minimum...

  • Page 50

    Standards and Service Limits Engine Block {Dl6Y5, D16Y7, Dt6y8 enginesl - Section ,n7 _-- MEASUREMENT STANDAFO INEW} SERVICE LIMIT Cylinder block Warpage of deck surface 0.07 10.003) max. 0.10 (0.004) Bore diameter 75.00 75.02 (2.953 - 2.954) 75.07 (2.956) Bore taper 0.05 (0.002) Reboring limit 0.5 (0.02)

  • Page 51

    U n l t o f l e n g t h : r n m ( n ) Engine Block (816A2 engine) - Section 7 SERVICE LIMIT STANOARD {NEW) MEASUREMENT 0.05 (0.002) 0.08 {0.03) Warpage of deck surface C y l i n d e r b l o c k 8 1 .

  • Page 52

    Standards and Service Limits Engine Lubrication (B16A2 engine) (cont,d) - Section 8 MEASUREMENT STANDARD INFWI E n g i n e o i l Capacity f (uS qt, lmp qt) 4.8 (5.1, 4.2) for eng;ne overhaul 4.0 (4.2, 3.5) for oil change, ;ncludin g o i l f i l t e r 3 .

  • Page 53

    U n i t o f l e n g t h : m m ( i n ) Fuel and Emi ssion - Section STANOARO (NEW) MEASUREMENT Pressure wilh fuel pressure regulator vacuum hose Fuel paessure disconnected kPa (kgvcm' , Psi) regulator 260 310 (2.7 - 3.2, 38 - 46) D16Y5...

  • Page 54

    Standards and Service Limits Manual Transmission S40 - Section 13 MEASUREMENT STANDARD INEW} SEBVICE LIMIT Capacity | (US qt, tmp qt) ' 1 . 9 ( 2 . 0 , 1 . 7 ) f o r o v e r h a u l 1 .

  • Page 55

    U n i t o f l e n g t h : m m ( i n ) Manual Transmission S4C - Section 13 SERVICE LIMIT STANDARD {NEW) M€ASUREMENT 2 . 3 ( 2 . 4 , 2 . 0 ) f o r o v e r h a u l Capacity | (US qt, lmp qt) T r a n s m i s s i o n o i l...

  • Page 56

    Standards and Service Limits S4C (cont'd) - Section 13 Manual Transmission MEASUREMENT STANDARD (NEW) SERVICE LIMIT Reverse idler gear t.D. 20.016 - 20.043 (0.7880 -0.7891) 20.09 (0.7909) Gear-to reverse gear shaft clearance 0.036 - 0.084 {0.0014 - 0.0033) 0.16 (0.006) Ring to-gear clearance (Ring pushed against gear) Synchro ring 0.73 - 1.18 (0.029 0.046)

  • Page 57: Table Of Contents

    U n i t o f l e n g t h i m m ( i n ) ansmtssron - tssron Section 14 Automatic T SERVICE LIMIT STANOARD {NEWI MEASUREMENT 5.9 (6.2, 5.2)Ior overhaul Capacity f (US qt, lmp qti Transmission 2.7 (2.9, 2.4) for fluid chanse f l u i d...

  • Page 58

    Standards and Service Limits Automatic Transmission (cont'd) - Section l4 MEASUREMENT STANOARD {NEW) SERVICE LIMIT Diameter of needle bearing contact area On mainshaft stator shaft bearing 22.980 22.993 10.9047 0.9052|j On mainshaft 2nd gear 3 5 . 9 7 5 3 5 . 9 9 1 ( 1 . 4 1 6 3 - 1 . 4 1 6 9 ) On mainshaft 4th gear collar 3 1 .

  • Page 59

    U n ; t o f l e n g t h : m m { i n ) Automatic T nsmtsston Section 14 SEBVICE LIMIT STANDARD INEW) MEASUREMENT 3.97 4.00 10.156 - 0.157) M a i n s h a f t 2 n d g e a r t h r u s t w a s h e r t h i c k n e s s Transmission 4.02 - 4.05 (0.158 0.159) 4 .

  • Page 60

    Standards and Service Limits Section '14 Automatic Transmission (cont'd) STANDARD {NEW} MEASUREMENT o.D. Wire Dia. Free Longth No. ol Coils Springs Hegulator valve spring A 1 . 8 { 0 . 0 7 1 ) 14.7 (0.584) 87.8 (3.457) 1 6 . 5 Regulato.

  • Page 61

    [ J n i t o f l e n g t h : m m ( i n ) Section 14 SERVICE LIMIT MEASUBEMENT STANDARD {NEW} 3.4 - 3.5 10.134 - 0.138) Discoloration Forward clutch end plate thickness Mark 1 or 15 3 .

  • Page 62

    Standards and Service Limits CW {cont'd) Section 14 MEASUREMENT STANDARD {NEW} SERVICE LIMIT Transmission T h r u s t s h i m , 2 5 x 3 1 m m t h i c k n e s s rlz-r-osr-o.o+o oolrr I Wr"r - d-"-"g"d...

  • Page 63

    D o n o t r u n f o r m o r e t h a n 5 s e c o n d s ) . k P a ( k g t c m ? , p s i ) HONDA Power Steering Fluid Recommended power steering fluid P o w e r s t e e r i n g 0.85 (0.90,0.75) at disassembly...

  • Page 64

    Standards and Service Limits Suspension - Section 18 MEASUREMENT STANOARO INEW} SERVICE LIMIT Camber Front 0 " 0 0 ' 1 1 " a l g n m e n l - 1 . 1 1 ' Rear Caster Front 1'40' I 1"...

  • Page 65

    U n i t o f e n g l h : m m { n ) Electrical Section 23 STANDARD {NEW} MEASUREMENT lgnition coil Rated voltage V Primary winding resistance at 68'F (20'C) o HITACHI 0.45 0.55 0.63 0.11 Secondary winding resastance at 68'F 120"C) kO 22.4 - 33.6 HITACHI...

  • Page 66

    Design Specifications ITEM METRIC ENGLISH NOTE DII/IENSIONS Overall Length 2 door Coupe/4 door Sedan (,96 98) 4,445 mm 1 7 5 . 0 i n ('99,' 00) 4,450 mm 115.2 in (,96, ,97) 2 door Hatchback 4 , 1 7 0 m m 164.2 in ('98 - 00) 4 , 1 8 0 m m...

  • Page 67

    NorEs ENGLISH merntc trEM r'4 rg MllSUBA r.u, l.z kw SfAnff n i*nt-i- W"'gf,t Single plate dry, diaphragm spring Clutch Type CLUTCH Torque converter Multi plates wet sanP, hYdraulic 2 5 s q i n 160 cm, Clutch Facing Area Synchronized 5-speed forward, 1 reverse Transmission Type T R A N S M I S S I O N...

  • Page 68

    Design S