Honda Civic Service Manual page 19

L
v
2-7
O E
a
o
nual Transmission and M/T Differential
Item
M€asurement Oualification
Standard or New
Se.vice Limit
Transmission
fluid
Capacity
For fluid change: 1.5 0 (1.6 US qt)
F o r o v e r h a u l : 1 . 7 0 1 1 . 8 U S q t )
Mainshaft
End plav
0 . 1 ' l - 0 . 1 7 m m ( 0 . 0 0 4 0 . 0 0 7 i n . )
Adiust
Diameter of bushing surface
20.80 20.85 mm {0.819 0.821 in.) 20.75 mm 10.817 in.)
D i a m e t e r o f d i s t a n c e c o l l a r
31.984-32.000 mm (1.2594 1.2598 in.) 3 ' 1 . 9 3 m m ( 1 . 2 5 7 i n . )
Diameter of ball bearing contact area
(clutch housing side)
2 7 . 9 7 7 2 7 s 9 0 m m \ 1 . 1 0 1 5 - 1 . 1 0 2 0 i n . )
2 7 . 9 2 m m ( 1 . 0 9 9 i n . )
Diameter of needle bearing contact
area
38.984 39.000 mm (1.5348
'1.5354 in.)
38.93 mm (1.533 4n.)
Diameter of ball bearing contact area
(transmission housing side)
27.987 28.000 mm (1.10'19 1.1024 in.)
2 7 . 9 3 m m { 1 . 1 0 0 i n . )
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
Mainshaft 3rd,
4th and sth
gears
t.D.
44.009 44.025 mm 11.7326 1.7333 in.)
44.08 mm (1.735 in.)
End play 0.06 0.16 mm {0.002 0.006;n.)
0 . 2 5 m m ( 0 . 0 1 0 i n . )
Thickness
23.92 23.97 mm (0.94'1 0.944 in.) 23.80 mm (0.937 in.)
Countershaft
Diameter of needle bearing contact
area (clutch housing side)
35.000-35.015 mm (1.3780
'1.3785 in.)
34.95 mm (1.376 in.)
Diameter of distance collar contact
alea
39.937 39 950 mm (1.5723 1.512ain.|
39.88 mm (1.570 in.)
D i a m e t e r o f b a l l b e a r i n g c o n t a c t a r e a
( t r a n s m i s s i o n h o u s i n g s i d e )
3 0 . 0 2 0 - 3 0 . 0 3 3
m m ( 1 . 1 8 1 9 - 1 . 1 8 2 4 i n . )
2 9 . 9 7 m m ( 1 . 1 8 0 i n . )
Runout
0.02 mm {0.001 in.) max.
0.05 mm (0.002 in.)
35 mm shim-to'bearing inner race
clearance
0.04 0.10 mm (0.0016 0.0039 in.)
Adjust
Countershaft
L D .
52.010 52.029 mm (2.0476-2.0484 in.i
52.08 mm (2.050 in.)
E n d p l a y
0.06 0.16 mm (0.002 0.006 in.)
0 . 2 5 m m 1 0 . 0 1 0 i n . )
Thickness
22.92 22.91 $m 10.902 -0.904 in.)
22.87 mm (0.900 in.)
Countershaft
2nd gear
t.D.
52.010 52.029 mm (2.0476 2.0484 in.)
52.08 mm {2.050 in.}
End play
0.06 0.16 mm (0.002 0.006 in.) 0.25 mm 10.010 4n.)
Thickness
21.92 27.91 mtn \1.099 1.101 in.)
27.87 mm 11.097 in.)
Countershaft
'l st gear
distance collar
LD.
39.95 39.96 mm (1.572a 1.5132 in.) 39.97 mm (1.574 in.)
o.D.
46.989- 47.000 mm (1.8499- 1.8504 in.)
46.94 mm (l.848 in.)
Length
23.03 23.08 mm (0.907-0.909 in.i
Countersha{l
2nd gear
distance coliar
l . D .
39.95 39.96 mm {1.5728'- 1.5732 in.l
39.97 mm (1.574 in.)
o.o.
46.989 47.000 mm (1.8499 1.8504 in.)
46.94 mm (1.848 in.)
L e n g t h
2 8 . 0 3 2 8 . 0 8 m m ( l . 1 0 4 1 . 1 0 6 i n . )