Honda Civic Service Manual page 441

Countershaft Assembly Clearance lnspection
1 . Measure the clearance between the 1st gear (A)
a n d t h e d i s t a n c e c o l l a r ( B ) w i t h a f e e l e r g a u g e ( C ) .
. l f t h e c l e a r a n c e i s m o r e t h a n t h e s e r v i c e l i m i t , g o
to step 2.
. l f t h e c l e a r a n c e i s w i t h i n t h e s e r v i c e l i m i t . g o t o
step 4.
Standard:
0.06 0.16 mm 10.002 0.006in.l
Service Limit: 0.25 mm (0.010 in.l
2. fvleasure the thickness of the distance collar.
. l f t h e t h i c k n e s s i s n o t w i t h i n t h e s t a n d a r d , r e p l a c e
t h e d i s t a n c e c o l l a r w i t h a n e w o n e .
' lf the thickness is within the standard, go to
Standard:
23.03 23.08 mm (0.907 0.909 in.l
3. Measu re the thickness of the 1st oear.
. l f t h e t h i c k n e s s o f l s t g e a r i s l e s s t h a n t h e s e r v i c e
l i m i t , r e p l a c e l s t g e a r w i t h a n e w o n e .
. lf the thickness of '1st gear is within the service
limit, replace the lst/2nd synchro hub with a new
o n e .
Standard:
22-92 22.97 mm 10.902 0.904 in.l
Service Limit; 22.87 mm {0.900 in.)
Measure the clearance between the 2nd gear (A)
a n d 3 r d g e a r ( B ) w i t h a f e e l e r g a u g e ( C ) . l f t h e
clearance is more than the service limit, go to
steD 5.
Standard:
0.06 0.16 mm (0.002 0.006in.)
Service Limit: 0.25 mm {0.010 in.l
4.
(cont'd)
13-31