Honda Civic Service Manual page 16

n q t n e
Item Measurement
Oualification
Standard or New
Service Limir
B l o c k
Piston
I Warpage of deck
0.07 mm (0.003 in.) max.
f o r o . . ( u l u r ^ ^ - " 1
tsore diameter
A o r i
B o r l l
(3.3858 3.3862 in.)
85.980 85.990 mm (3.3850 3.3854 in.)
l-il?0
€s.980 r"i33846
86.010 86.020 mm
(3.3862 3.3866 in.)
86.000 86.010 mm
86.070 mm (3.3886 in.)
86.070 mm (3.3886 in.)
0 . 0 5 m m ( 0 . 0 0 2 I n . J
85.920 mm (3.3827 in.)
0 . 2 5 m m ( 0 0 l i n . )
85.930 mm (3.383'l in.)
R e b o r i n g l r m i t
Skirt O.D. at 11 mm (0.4 in.) from
bottom of skirt
F"
btt"' "' A
Letter B
0.020 0.040 mm (0 0008 0.0016 in.)
0.05 mm {0.002 in.)
Top 1.220 1.230 mm (0.0481 0.0484 in.)
1.25 mm 10.049 rn )
S e c o n d
1 . 2 2 0 1 . 2 3 0 m m ( 0 . 0 4 8 1 0 0 a 8 4 I n . )
1.25 mm 10.049 in.)
Piston ring
lFis,.€-"'"
",";"*
L-
Ring end gap
o.D.
i 2.005 2.025 mm (0.0789 0.0797 in.)
fo.o:s o.oto.rn lo.oora o.ooza i.'.f
EO3t 0 056 rn. {OJ01r OOO2 i")
?.09rrl9.091lt )
0.13 mm (0.005 in )
0 . 1 3 m m ( 0 . 0 0 5 i n . )
Second (FEDEHAL
I\4OGUL)
Top
0.025 0.060 mm (0.0010 0.0024 in.)
0.13 mm (0.005 in )
0.20 0.35 mm (0.008 0.014 in.)
0.60 mm (0.024 in.)
S e c o n d 0.40 0.55 mm {0.016 0.022 in.)
0.70 mm (0.028 in.)
OiI (REKEN)
21.961 21.965 mm {0.8646 0.8648 in.)
0.25 0.65 mm (0.010 0.026 in.)
0 20 0.70 mm i0.008 0.028 in.)
0.75 mm (0.030 in.)
O i I ( F E D E R A L
I\4OG U L)
0.80 mm 10.031 in.)
Piston pin
2 1 . 9 5 3 m m l 0 8 6 4 3 i n
Pin'to-piston clearance
0.005-*0.002 mm ( 0.00020 +
0.00008 in.)
0.005 mm (0.0002 in.)
Connecting rod
P i n t o - r o d c l e a r a n c e
0.005 0.015 mm (0.0002 0.0006 in.)
0 . 0 2 m m l O 0 O O 8 i n I
S m a l l e n d b o r e d i a m e l e r
21.970 21.976 mm (0.8650 0.8652 in.)
L a r g e - e n d b o r e d i a m e t e r ( N o r m a l )
4 8 . 0 m m ( 1 . 8 9 i n . )
End play inslalled on crankshaft
0.15 0.30 mm (0.006 0.012 in.)
0 . 4 0 m m ( 0 . 0 1 6 i n . )
C r a n k s h a f t
M a i n j o u r n a l d i a m e t e r
R o d j o u r n a l d i a m e t e r
No. l journal
No. 2 journal
N o . 4 j o u r n a l
No. 5 journal
No. 3 journal
s4.e84 s5.008 mm (2.1648=16illl
5 4 . 9 7 6 5 5 . 0 0 0 m m ( 2 . 1 6 4 4 2 - 1 6 5 4 i n )
4 4 . 9 7 6 4 5 . 0 0 0 m m ( 1 . 1 7 0 7 1 . 1 7 1 7 i n . l
R o d / m a i n
0.005 mm 10.0002 in.) max.
0.010 mm (0.0004 in.)
Rod/main iournal out of,round
0.005 mm (0.0002 in.) max.
0.010 mm (0.0004 in.)
E n d p l a y
0.10 0.35 mm (0.004 0.0'14 in.)
0 . 4 5 m m 1 0 . 0 1 8 i n . )
Runout
. . - ' . : - - ' +
0.03 mm (0.0012 in.) max.
0.04 mm {0.0016 in.)
D e a f l n g s
M a r n o e a r , n 9 - t o J o u r n a t o t t c t e a r a n c e No. l journal
No. 2 journal
No. 4 journal
N o . 5
No. 3 journa/
0 . 0 1 7 0 . 0 4 1 m m ( 0 . 0 0 0 7 0 . 0 0 1 6 i n . )
q0rr034, -rn {O'o010 0-o01r|"tl
0.050 mm (0.0020 in.)
0.055 mm (0.0022 in.)
Bod bearing clearance
0.021 0.049 mm (0.0008 0.0019 in.)
0.060 mm (0.0024 in.)
Standards and Service Limits
Enqine Block
_ f
c _
2-4
-