Honda Civic Service Manual page 20

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cont'
Item
Measutemenl
Oualification
Standard or New
Servicc Limit
Nlainshaft 4th
and 5th gears
distance collar
LD.
32.00-32.01 mm (1.2598 1.2602 in.)
3 2 . 0 2 m m ( 1 . 2 6 1 i n . )
o.D.
38.989 39.000 mm (1.5350 1.5354 in.)
38.94 mm (1.533 in.)
L e n g t h 51.95 52.05 mm (2.045 2.049 in.)
B 24.03 24.08 mm (0.946-0.947 in.)
MBS distance LD.
28.00 28.01mm (1.102 1.103 in.)
2 8 . 0 2 m m ( 1 . 1 0 3 i n . )
L e n 9 t h 23.95 24.05 mm (0.943 0.947 in.)
Reverse idler
gear
t.D.
20.016 20.043 mm (0.7880 0.7891 in.)
20.90 mm (0.832 in.)
G e a r l o r e v e r s e g e a r s h a f i c l e a r a n c e 0.036 0.08a mm (0.0014 0.0033 in.)
0 . 1 6 m m { 0 . 0 0 6 i n . )
Synchro ring Bing to'gear clearance
Ring pushed
against gear
0.70 1.49 mm (0.028 0 059 in )
0.4 mm (0.016 4n.)
Triple cone Outer synchro ring-to synchro cone
clearance
Ring pushed
against qear
0.70 - '1.19 mm {0.028 0.047 in.)
0.3 mm (0.012 in.)
Synchro cone-to-gear clearance Ring pushed
against gear
0.50 1.04 mm (0.020 0.041 in.)
0.3 mm (0.012 in.)
Outer synchro ring-to-gear cone
clearance
Ring pushed
against gear
0.95 1.68 mm (0.037 0.066 in.)
0.6 mm (0.024 in.)
Shift fork Finger thickness
7.4 7.6 mm 10.29 0.30 in.)
Fork to-synchro sleeve clearance
0.35 0.65 mm (0.014 0.026 in.i
1.0 mm (0.039 in.)
Reverse shift
fork
Finger thinkness 13.4 13.7 mm (0.527 0.539 in.)
F o r k - t o - r e v e r s e i d l e r g e a r c l e a r a n c e
0.20 0.59 mm (0.007 0.024 in.)
1.3 mm (0.051 in.)
Shift arm
t.D.
13.973 '14.000 mm (0.5501 0.5512 in.)
S h i f t f o r k d i a m e t e r a t c o n l a c t a r e a
16.9 '17.0 mm (0.665 0.669 in.)
S h i f t a r m ' t o - s h i f t l e v e r c l e a r a n c e 0.2 0.5 mm (0.008 0.020 in.)
0 . 6 2 m m ( 0 . 0 2 4 i n . )
Select lever Finger width
14.85 '14.95 mm (0.585 0.589 in.)
Shift lever
Shaft -to-select lever clearance
0.05 0.25 mm (0.002 0.010 in.)
0.50 mm (0.020 in.)
Groove {to select lever)
15.00 15.10 mm {0.591 0.594 in.)
Shaft to shift arm clearance 0.013 0.07 mm (0.0005 0.003 in.)
0.1 mm {0.004 in.)
Mfi
differential
carrier
Pinion shaft contact area l.D.
18.010 18.028 mm (0.7091 0.7098 in.)
C a r r i e r - t o - p i n i o n s h a f t c l e a r a n c e
0.027 0.057 mm (0.0011 0.0022 in.)
0.1 mm (0.004 in.l
Driveshaft contact area LD. 28.025 28.045 mm (1.1033 1.1041 in.)
Mfi
differential
pinion qear
Backlash
0.05 0.15 mm {0.002 0.006 in.)
t.D.
1 8 . 0 4 2 1 8 . 0 6 6 m m ( 0 . 7 1 0 3 0 . 7 1 1 3 i n . )
P i n i o n g e a r t o p i n i o n s h a f t c l e a r a n c e 0.059 0.095 mm (0.0023 0.0037 in.)
0.15 mm (0.006 in.)
80 mm shim 80 mm shim to-bearing outer race
clearance in transmission housing
0 0.10 mm (0 0.0039 in.)
Adjust
Standards and Service Limits
Manual Transmission and Differential
?
L O
2-8
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