Removal; Disassembly; Cleaning; Assembly - Sea-doo RX Shop Manual

NOTE: The following procedures can be done with-
out removing the engine from hull.

REMOVAL

Pump Cable
The cable end has a slight press fit in the lever.
Using a small screwdriver, pry cable end out.
Oil Injection Pump
Remove tuned pipe head. Refer to EXHAUST SYS-
TEM.

DISASSEMBLY

NOTE: Some oil pump parts are not available in
single parts. A gasket set is available for the pump.
If the pump is found defective, it should be replaced
by a new one.

CLEANING

Discard all seals and O-rings. Clean metal compo-
nents in a solvent.

ASSEMBLY

Oil Injection Pump and Shaft
Make sure shaft no. 8 is installed in crankshaft end.
Install pump. Secure with flat washers and screws
no. 6. Torque to 6 N•m (53 lbf•in).
Install oil injection pump cable as per the following
illustrations.
SMR2000-059_08_03A.FM
Section 08 LUBRICATION SYSTEM
Subsection 03 (OIL INJECTION PUMP)
1. Cable end completely inserted
2. Cable end NOT seated on the steps
CAUTION: Ensure cable end is completely en-
tered in its housing. Ensure it is NOT seated on
the steps.

ADJUSTMENT

CAUTION: As oil injection pump adjustment is
dependent on throttle cable position, make
sure to perform throttle cable adjustment first
except if otherwise specified.
Preliminary Synchronization
NOTE: To check synchronization of pump as a rou-
tine maintenance, see Final Synchronization.
Make sure idle speed screw on carburetor is prop-
erly set on Carburetor-Equipped Models.
www.SeaDooManuals.net
08-03-3