Removal And Installation; General; Engine Removal - Sea-doo 2003 XP DI Shop Manual

REMOVAL AND INSTALLATION

GENERAL

On some models, it is not necessary to remove
engine from watercraft to service TOP END, PTO
FLYWHEEL or MAGNETO. However, engine remov-
al is necessary to repair BOTTOM END.

ENGINE REMOVAL

DI Models
Use the VCK (Vehicle Communication Kit) (P/N 529
035 844) and release the fuel pressure in the fuel
system. Refer to ENGINE MANAGEMENT section.
All Models
In order to remove engine from watercraft proceed
as follows.
First, disconnect battery cables from battery.
WARNING
Always disconnect battery cables exactly in
the specified order, BLACK negative cable
first then the RED positive battery cable last.
Electrical Connections
It is recommended to disconnect electrical con-
nections prior to disconnecting fuel lines.
Disconnect temperature sensor wire and spark plug
cables.
Disconnect magneto wiring harness.
F01D8RA
717 ENGINES
1. Unplug connector
SMR2003-008_04_03A.FM
Subsection 03 (REMOVAL AND INSTALLATION)
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Section 04 ENGINE (2-STROKE)
F06D0FA
787 RFI ENGINES
1. Unplug connector
947 DI ENGINES
1. Unplug connector
GTI LE RFI Models
Disconnect throttle position sensor (TPS), air pres-
sure sensor (APS) and air temperature sensor (ATS).
Disconnect crankshaft position sensor (CPS).
Disconnect connectors from fuel injectors.
Refer to FUEL INJECTION for location of sensors
and connectors.
DI Models
Disconnect both throttle position sensors (TPS),
manifold air pressure sensor (MAPS) and manifold
air temperature sensor (MATS).
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