Sea-doo Bombardier RX 5513 Boat Manuals

Manuals and User Guides for Sea-doo Bombardier RX 5513 Boat. We have 1 Sea-doo Bombardier RX 5513 Boat manual available for free PDF download: Shop Manual

Sea-doo Bombardier RX 5513 Shop Manual

Sea-doo Bombardier RX 5513 Shop Manual (351 pages)

2000 SeaDoo

Brand: Sea-doo | Category: Boat | Size: 52 MB

Table of Contents

Table of Contents

4
- Safety Notice
  6
- Introduction
  7
  - Hull Identification Number
    7
  - General Information
    11
  - Engine Emissions Information
    12
  - Tightening Torques
    17
Table of Contents

19
- Service Tools
  
  20
- Mandatory Service Tools
  
  20
  - Engine
    20
    
    Cooling/Fuel/Oil Systems
    23
    
    Propulsion System
    24
    
    Workshop
    25
- Optional Service Tools
  
  26
  - Engine
    26
    
    Cooling/Fuel/Oil Systems
    29
    
    Propulsion System
    30
    
    Watercraft Handling
    31
  - Service Products
    32
Table of Contents

36
- Periodic Inspection Chart
  
  37
- Flushing and Lubrication
  
  39
  - General
    39
    
    Procedure
    39
- Water-Flooded Engine
  
  42
  - General
    42
    
    Procedure
    42
- Storage
  
  44
  - Engine Draining
    44
    
    Fuel System
    44
    
    Battery
    45
    
    Cooling System Flushing and Engine Internal Lubrication
    45
    
    Propulsion System
    45
    
    Watercraft Cleaning
    45
    
    Additional Recommended Protection
    46
    
    Anticorrosion Treatment
    46
- Troubleshooting
  
  49
- Engine
  
  49
- Troubleshooting Chart
  
  49
Table of Contents

57
- Leak Test
  
  58
  - General
    58
    
    Engine Cooling System
    58
    
    Preparation
    58
    
    Testing Procedure
    58
    
    Engine Leakage Diagnostic Flow Chart
    62
- Removal and Installation
  
  63
  - General
    63
    
    Electrical Connections
    63
    
    Engine Removal
    63
    
    Cleaning
    65
    
    Installation
    66
- Magneto System
  
  69
  - Disassembly
    71
    
    Assembly
    72
    
    Cleaning
    72
- Top End
  
  74
  - General
    76
    
    Rave System
    76
    
    Disassembly
    78
    
    Cleaning
    84
    
    Inspection
    84
    
    Assembly
    87
    
    Adjustment
    92
    
    Cylinder Head
    92
    
    Combustion Chamber Volume Measurement
    93
- Bottom End
  
  95
  - Disassembly
    97
    
    Cleaning
    100
    
    Inspection
    100
    
    Assembly
    104
- Exhaust System
  
  109
  - Removal
    110
    
    Exhaust Manifold
    112
    
    Tuned Pipe Repair
    113
    
    Installation
    114
Table of Contents

117
- Overview
  
  119
- Air Induction
  
  120
- Operating Principle
  
  120
- Air Compressor System
  
  120
- Fuel Delivery System
  
  120
  - Basic Operation
    120
  - Air/Fuel Rail Assembly
    120
  - Fuel Pump Module
    121
  - Fuel Filter
    121
- Electronic Management
  
  122
  - Mpem (Multi-Purpose Electronic Module)
    122
  - Ignition System
    126
- General
  
  127
  - Fuel System
    127
  - Electrical System
    128
  - Amp Connector Pin-Out
    129
- Component Inspection and Adjustment
  
  127
- Air Induction System
  
  130
  - Throttle Body
    130
- Air Compressor
  
  133
  - Pressure Test
    133
  - Repair
    133
- Fuel Delivery
  
  137
  - Air/Fuel Rail
    137
  - Fuel Pump
    140
- Electronic Management
  
  145
  - Mpem Replacement
    145
  - Throttle Position Sensor (Tps)
    145
  - Crankshaft Position Sensor (Cps)
    147
  - Manifold Air Temperature Sensor (Mats)
    148
  - Water Temperature Sensor (Wts)
    149
  - Manifold Air Pressure Sensor (Maps)
    150
  - Exhaust Gas Temperature Sensor (Egt)
    150
  - Knock Sensor (Ks)
    151
  - Replug Connector
    151
  - Rave Solenoid
    151
  - Ignition Coil
    153
  - Tdc Setting
    155
  - Spark Plugs
    158
  - Cranking System
    159
  - DI System Test Summary
    160
- Diagnostic Procedures
  
  162
- General
  
  162
- Dess System
  
  163
- Fault Detection and Compensatory Actions
  
  165
  - Component Failure Warning System
    165
- Vck (Vehicle Communication Kit)
  
  167
- DI System Fault Codes
  
  168
Table of Contents

174
- Circuit, Components and Care
  175
  - Circuit
    177
    
    Components
    180
    
    Care
    183
    
    Towing the Watercraft in Water
    184
Table of Contents

185
- Fuel Circuit
  
  186
  - General
    188
    
    Removal
    188
    
    Fuel Tank
    190
    
    Inspection
    190
    
    Assembly
    191
    
    Fuel System Pressurization
    191
- Air Intake
  
  193
  - Removal
    195
    
    Assembly
    195
- Carburetor
  
  197
  - General
    198
    
    Removal
    198
    
    Cleaning
    199
    
    Disassembly and Inspection
    199
    
    Assembly
    201
    
    Installation
    203
    
    Adjustments
    204
Table of Contents

208
- Oil Injection System
  
  209
  - General
    210
    
    Oil Filter
    210
    
    Oil System Pressurization
    210
- Oil Injection Pump
  
  211
  - Removal
    213
    
    Adjustment
    213
    
    Assembly
    213
    
    Cleaning
    213
    
    Disassembly
    213
    
    Checking Operation
    215
Table of Contents

216
- Ignition System
  
  217
  - General
    217
    
    Multi-Purpose Electronic Module (Mpem)
    218
    
    Ignition Timing
    220
    
    Ignition System Testing Procedure
    224
    
    Spark Plugs
    226
- Charging System
  
  229
  - General
    229
    
    Testing Procedure
    229
    
    Battery
    231
    
    Battery Installation
    236
- Starting System
  
  237
  - General
    238
    
    Starting System Troubleshooting
    239
    
    Starter Disassembly
    240
    
    Starter Removal
    240
    
    Cleaning
    242
    
    Parts Inspection
    242
    
    Starter Assembly
    243
    
    Starter Installation
    243
    
    Starter Specification
    244
- Instruments and Accessories
  
  245
  - General
    245
    
    Inspection
    245
    
    Other Functions
    248
  - Digitally Encoded Security System (DESS)
    254
- Digitally Encoded Security System
  
  254
  - General
    254
Table of Contents

257
- Jet Pump
  
  258
  - General
    260
    
    Jet Pump Inspection on Watercraft
    260
    
    Removal
    262
    
    Reverse Gate
    262
    
    Disassembly
    265
    
    Cleaning
    267
    
    Parts Inspection
    267
    
    Assembly
    270
    
    Installation
    275
    
    Pump Pressurization
    275
    
    Steering Cable
    276
- Drive System
  
  277
  - General
    278
    
    Removal
    278
    
    Inspection
    280
    
    Installation
    281
    
    Lubrication
    283
- Reverse System
  
  284
  - Disassembly
    285
    
    Adjustment
    285
    
    Assembly
    285
    
    Inspection
    285
    
    Shift Lever
    285
    
    Disassembly
    287
    
    Assembly
    288
    
    Inspection
    288
    
    Adjustment
    289
- Variable Trim System
  
  290
  - General
    291
    
    Disassembly
    291
    
    Removal
    291
    
    Assembly
    292
    
    Inspection
    292
    
    Installation
    292
    
    Adjustment
    293
Table of Contents

294
- Steering System
  
  295
  - Disassembly
    296
    
    Assembly
    298
- Adjustable Steering
  
  300
  - Disassembly
    301
    
    Assembly
    305
- Alignment
  
  307
Table of Contents

308
- Adjustment and Repair
  309
- Glove Box
  317
- Seat Adjustment
  318
- Storage Compartment Cover Adjustment
  319
- Storage Compartment Inner Shell
  319
- Inlet Grate
  320
- Mirror
  320
- Riding Plate
  320
- Jet Pump Support
  321
- Deflector
  322
- Drain Plug Installation
  322
- Seat Cover Replacement
  322
- Bumper Replacement
  323
- Decals Replacement
  323
- Sponson Replacement
  323
- Hull and Body Repair
  324
- Thru-Hull Fitting Installation
  327
  - Wire Color Codes
    339
  - Packard Connector
    340
- Tools and Materials List
  327

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