Engine Removal And Installation - Sea-doo RXT iS 255 2009 Shop Manual

ENGINE REMOVAL AND INSTALLATION

SERVICE TOOLS
Description
ALIGNMENT SHAFT ADAPTER ....................................................
ALIGNMENT SHAFT SUPPORT ....................................................
ALIGNMENT SHAFT .....................................................................
ENGINE ALIGNMENT PLATE ........................................................
FUEL HOSE DISCONNECT TOOL ................................................
SERVICE PRODUCTS
Description
LOCTITE 243 (BLUE).....................................................................
PULLEY FLANGE CLEANER .........................................................
GENERAL
During assembly/installation, use torque values
and service products from exploded views in the
appropriate sections.
Clean threads before applying a threadlocker. Re-
SELF-LOCKING FASTENER
fer to
APPLICATION
at the beginning of this manual for
complete procedure.
WARNING
Torque wrench tightening specifications
must be strictly adhered to.
Locking devices (e.g.: locking tabs, elastic
stop nuts, self-locking fasteners, cotter pin,
etc.) must be replaced with new ones.
Hoses, cables or locking ties removed during a
procedure must be reinstalled as per factory stan-
dards.
PROCEDURES
ENGINE
Engine Removal
1. Place vehicle at workstation that will have ac-
cess to a chain block, a hoist or other suitable
lifting equipment.
2. Remove the moving deck. Refer to
section.
3. Remove the rear ventilation box.
smr2009-016
Subsection 01 (ENGINE REMOVAL AND INSTALLATION)
LOCTITE
and
smr2009-016-001_a
1. Vent box
2. Retaining latches
4. Remove the deck extension. Refer to
subsection.
BODY
sub-
smr2009-016-002_a
1. Deck extension
5. Remove the air intake silencer. Refer to
TAKE SYSTEM
Section 02 ENGINE
Part Number
529 035 719 ..................................... 20–21
529 035 506 ........................................... 21
295 000 141 ..................................... 20, 22
529 036 170 ........................................... 21
529 036 037 ........................................... 17
Part Number
293 800 060 ..................................... 20, 23
413 711 809 ........................................... 20
subsection.
Page
Page
BODY
AIR IN-
15