Sea-doo GTX 4-TEC 6159 Operator's Manual
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Sea-doo GTX 4-TEC 6159 Operator's Manual

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Summary of Contents for Sea-doo GTX 4-TEC 6159

  • Page 1 www.SeaDooManuals.net...
  • Page 2 SEA-DOO ® BOMBARDIER-ROTAX ® BOMBARDIER LUBE ® BOMBARDIER Formula XP-S II Synthetic Injection Oil BOMBARDIER-ROTAX Injection Oil Sea-Doo Synthetic Grease Sea-Doo LK Rotax ® O.P.A.S. TOPS Printed in Canada (smo2004-001a.fm SH) ® ™Trademarks of Bombardier Inc. or its subsidiaries.
  • Page 3 Doin’it on your new SEA-DOO watercraft Congratulations, you are now the proud owner of a SEA-DOO personal watercraft. Whether you are an experienced boater or are new to the sport of boating, we ask you to take the time to view the safety videocassette provided with the watercraft, to read this Operator’s Guide, the Safety Handbook and on-product warning/caution...

  • Page 4: Table Of Contents

    BOMBARDIER LIMITED WARRANTY NORTH AMERICA: ® † 2004 SEA-DOO 4-TEC SUPERCHARGED WATERCRAFT..11 ONLY FOR 2004 SEA-DOO GTX † 4-TEC SUPERCHARGED WATERCRAFTS THAT ARE PRODUCED FOR SALE IN CALIFORNIA, THAT ARE ORIGINALLY SOLD IN CALIFORNIA TO A CALIFORNIA RESIDENT OR SUBSEQUENTLY WARRANTY REGISTERED TO A CALIFORNIA RESIDENT ............
  • Page 5 20) Front and Rear (bow/stern) Eyelets ..........21) Mooring Cleats.................. 22) Footboard..................23) Boarding Pads ................... 24) Boarding Platform ................25) Boarding Step ................... 26) Flushing Connector ................27) Bilge Drain Plugs................28) Jet Pump Nozzle ................29) Reverse Gate ..................30) Jet Pump Water Intake and Ride Plate ..........
  • Page 6 Crossing Waves ..................Stopping/Docking ..................Beaching....................Shutting Off the Engine................POST-OPERATION CARE............. 62 General Care.................... Additional Care for Foul Water or Salt Water .......... Exhaust Cooling System Flushing ............Anticorrosion Treatment................SPECIAL PROCEDURES.............. 64 Monitoring System.................. Engine Overheating................. Engine Low Oil Pressure................. Jet Pump Water Intake and Impeller Cleaning........

  • Page 7: Foreword

    Because of its ongoing commitment the WARRANTY section in this guide, to product quality and innovation, and/or an authorized Sea-Doo dealer. Bombardier reserves the right at any time to discontinue or change specifica- This guide uses the following safety...
  • Page 8 The use of LEFT (port) and RIGHT (star- board) indications in the text, always refers to driving position (when sitting on watercraft). Furthermore, in the marine industry, FRONT is referred to BOW and REAR as STERN. F01L451 1. Left (port) 2.

  • Page 9: Safety Measures

    Some rules may be new personal flotation device (PFD) that is to you or covered in the Sea-Doo suitable for personal watercraft. Safety Handbook or Safety Video- Operator and passenger(s) should cassette, others may be common wear protective clothing.
  • Page 10 Do not start or operate the water- Respect no wake zones, the rights craft if someone is seated on the sun of other water users and the environ- deck (if so equipped) or swim plat- ment. As the “skipper” and owner form, or is nearby in the water.

  • Page 11: Maintenance

    Only perform servicing procedures which are detailed in this guide. Fur- ther assistance or information can be obtained from your authorized Sea-Doo dealer. In many instances proper tools and training is required for certain servicing or repair proce- dures. Maintain the watercraft and equip- ment in top condition at all times.

  • Page 12: List Of Distributors

    Fax: (819) 566-3062 www.bombardier.com If your Sea-Doo watercraft requires warranty service, you should take it to any authorized Sea-Doo dealer. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the service manager or owner of the Sea-Doo dealership.

  • Page 13: Bombardier Limited Warranty North America: 2004 Sea-Doo Gtx 4-Tec Supercharged Watercraft

    SEA-DOO watercraft from defects in material or workmanship for the period described below. All genuine BOMBARDIER parts and accessories, installed by an authorized BOMBARDIER dealer (as hereinafter defined) at the time of delivery of the SEA-DOO watercraft, carry the same warranty as that of the watercraft.
  • Page 14 • Damage resulting from removal of parts, improper repairs, service, maintenance, modifi- cations or use of parts not manufactured or approved by BOMBARDIER or resulting from repairs done by a person that is not an authorized servicing BOMBARDIER SEA-DOO dealer;...
  • Page 15 7. LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITA- TION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRAN- TY.

  • Page 16: Only For 2004 Sea-Doo Gtx

    RESIDENT CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your SEA-DOO watercraft has a special environmental label required by the California Air Resources Board (CARB). The label has 1, 2, 3 or 4 stars. A hangtag, provided with your personal watercraft or sport boat, describes the meaning of the star rating system.
  • Page 17 BOMBARDIER dealer. Manufacturer’s Limited Warranty Coverage This emission limited warranty covers model year 2004 SEA-DOO GTX † 4-TEC SUPER- CHARGED engine certified and produced by BOMBARDIER for sale in California, that are originally sold in California to a California resident or subsequently warranty registered to a California resident.
  • Page 18 The emission warranty covers damage to other engine components that is caused by the failure of a warranted part. The Bombardier Operator’s Guide provided contains written instructions for the proper maintenance and use of your watercraft. All emission warranty parts are warranted by Bombardier for the entire warranty period of the watercraft, unless the part is scheduled for replacement as required maintenance in the Operator’s Guide.

  • Page 19: Bombardier Limited Warranty International: Sea-Doo Watercraft

    All genuine BOMBARDIER parts and accessories, installed by an authorized BOMBARDIER distributor/dealer (as hereinafter defined) at the time of delivery of the SEA-DOO personal watercraft, carry the same warranty as that of the personal watercraft.
  • Page 20 6. EXCLUSIONS - ARE NOT WARRANTED • Normal wear and tear; • Routine maintenance items, tune ups, adjustments; • Damage caused by failure to provide proper maintenance and/or storage, as described in the Operator’s Guide; • Damage resulting from removal of parts, improper repairs, service, maintenance, modifi- cations or use of parts not manufactured or approved by BOMBARDIER or resulting from repairs done by a person that is not an authorized servicing BOMBARDIER distributor/ dealer;...
  • Page 21 (c) If the matter still remains unresolved then contact Bombardier by writing to us at the address listed below. BOMBARDIER INC. RECREATIONAL PRODUCTS BOMBARDIER SEA-DOO CUSTOMER ASSISTANCE CENTER VALCOURT QC J0E 2L0 Tel: (819) 566-3366 © 2003 Bombardier Inc. All rights reserved ®...

  • Page 22: Registration Number Location

    REGISTRATION NUMBER LOCATION All personal watercraft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to follow- ing illustration for location. The registration number should appear on each side of the watercraft.

  • Page 23: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your watercraft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo dealer. Please read the following labels carefully before operating this watercraft. 6 -15...
  • Page 24 Label 1 F12L0FL Label 2 Label 4 F00A23Y Label 5 F02L2D0 Label 3 F00A26Y F00L2XY www.SeaDooManuals.net...
  • Page 25 Label 6 Label 10 F00A27Y F18L10Y Label 7 Label 11 F00A1AY Label 8 A01A2EY Label 12 F00L2YY SOME MODELS Label 9 F18L0YY F18L0NY www.SeaDooManuals.net...
  • Page 26 Label 13 F18A05Y SOME MODELS Label 14 F00A28Y Label 15 F18L31Y TYPICAL www.SeaDooManuals.net...

  • Page 27: Identification Numbers

    IDENTIFICATION NUMBERS Engine The main components of the water- craft (engine and hull) are identified by NOTE: Refer to SPECIFICATIONS sec- different serial numbers. It may some- tion to find what engine is used on each times become necessary to locate model.

  • Page 28: Controls, Components And Instruments Location

    CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION NOTE: Some components do not apply or are optional on some models. GTX 4-TEC Series 15 17 18 23-24 19-36 31-32 34-35 F18L0PL TYPICAL www.SeaDooManuals.net...
  • Page 29 1. Safety Lanyard 19. Rear Storage Basket (engine cut-off cord) 20. Front and Rear 2. Handlebar (bow/stern) Eyelets 3. Throttle Lever 21. Mooring Cleats 4. Engine Start/Stop Button 22. Footboard 5. Shift Lever 23. Boarding Pads 6. Speedometer 24. Boarding Platform 7.

  • Page 30: Controls, Components And Instruments Functions

    However, the DESS brings a great flex- 2. Safety lanyard secured on operator’s PFD ibility. You can buy an additional safety lanyard and have it programmed for your watercraft. To have additional safety lanyard, refer to an authorized Sea-Doo dealer. www.SeaDooManuals.net...

  • Page 31: Handlebar

    Limited-Speed Operation Adjustment (if so equipped) The 4-TEC models also offers a special The handlebar height can be adjusted safety lanyard — the SEA-DOO Learn- to suit rider preferences. ing Key — which electronically limits To perform this adjustment, turn the the speed of the watercraft to approx- knob underneath the handlebar.

  • Page 32: Shift Lever

    F18J01Y 1. Forward position F18L09Y 1. Engine start/stop button 5) Shift Lever A push-pull lever: – forward – neutral – reverse. WARNING F18J02Y Shift lever should only be used when the engine is idling and craft 1. Neutral position is completely stopped. Do not use as a grab handle.

  • Page 33: Tachometer

    The speed sensor mounted on the transom sends the signal to the MPEM and the MPEM send it to the gauge. 7) Tachometer An analog tachometer indicates the revolutions per minute (RPM) of the engine. Multiply by 1000 to obtain the actual revolutions.
  • Page 34 Units and Messages Section Distance (KM or MILES). The informa- tion center approximately calculates the This section shows the units related to distance based on the operation time the numbers displayed. Units such as and the watercraft speed and displays KMH (MPH), HOUR etc.
  • Page 35 Display Selection Language Option Repeatedly pressing the MODE button While in the compass mode: scrolls the following displays: Com- pass, tachometer, speedometer, aver- age speed, distance, hourmeter, water temperature, exterior temperature, depth gauge (if so equipped), and trip hour meter. F18L092 1.
  • Page 36 A beeper will sound depending on the fault occurring to catch the driver at- tention when necessary. Except for low liquid levels, which can be corrected by refilling, it is recommend- ed to see an authorized Sea-Doo dealer when other messages occur. www.SeaDooManuals.net...

  • Page 37: Glove Box

    In case of a failure, you may call your authorized Sea-Doo dealer WARNING and he would be able to assist you to have the codes displayed to help trou- Always stop the engine before re- bleshooting.

  • Page 38: Front Storage Compartment Cover Latch

    If there is water in the storage area, pull out the drain plug to let water go out. Reinstall the plug when done. F18L2YY TYPICAL F18L0KY 1. Removable basket 1. Drain plug Some models may have convenient rub- NOTE: The water will flow to the bilge. ber bands and other useful accessories.

  • Page 39: Air Intake Opening

    14) Air Intake Opening This is where air enters to supply the engine and to ventilate the engine compartment. If the air intake opening is kept under water, water will get in- side bilge. CAUTION: If the air intake opening is kept under water, such as turning constantly in tight circles, water will get inside bilge, which may cause...

  • Page 40: Rear Grab Handle

    To latch seat, align latch hole with pin To keep spare spark plugs dry and pre- then, firmly push downward on rear of vent shocks that might affect the adjust- the seat. ment or break them, a holder is provided. Unscrew cap counterclockwise to ex- pose the holder and insert spark plug in their holes.

  • Page 41: Mooring Cleats

    Rear (stern) Eyelet 25) Boarding Step This eyelet allows a rope with a hook, a A convenient step to help reboarding closed end or an open end to be attached. the watercraft. F18L0RY 1. Rear (stern) eyelet F18L0IY 1. Boarding step 21) Mooring Cleats These cleats can be temporarily used for Pull down the step with your hand and...

  • Page 42: Bilge Drain Plugs

    Tilt the watercraft slightly to the rear so that the water can completely flow out of the bilge. It is suggested to drain bilge on a ramp. CAUTION: Make sure drain plugs are properly secured prior to launching the watercraft in water. 28) Jet Pump Nozzle Jet pump nozzle turns side to side via rider input at the handlebar.

  • Page 43: Jet Pump Water Intake And Ride Plate

    30) Jet Pump Water Intake 31) Fuses and Ride Plate Fuses are located under seat in bilge. Refer to MAINTENANCE for more de- The water is drawn up by the impeller tails. through this opening. The water intake grate minimizes the entry of foreign objects into the propulsion system.

  • Page 44: Side Vanes

    33) Side Vanes Side vanes are part of the Off-Power As- sisted Steering (O.P.A.S.™) system. When engine RPM is reduced, the side vanes are lowered to assist the steering system. Refer to PRINCIPLE OF OPER- ATION in OPERATING INSTRUCTIONS section for the description of the system. WARNING Check handlebar and correspond- ing side vanes operation before...

  • Page 45: Cooling System Expansion Tank Cap

    Remove seat extension and storage basket to expose expansion tank. F18E0MY 1. Expansion tank 2. Cap Refer to LIQUIDS for more details. Ski/Wake Board Post F18D09Y (if so equipped) TYPICAL Pull up the post to allow hooking a ski 1. Oil filling cap or wake board rope.
  • Page 46 F18L30Y 1. Ski/wake board post lifted 2. Ensure it is locked WARNING Make sure ski/wake board post is fully extended and locked before use. Completely retract when not used. Use caution with skier/wake boarder in tow as tow rope may backlash to watercraft when re- leased.

  • Page 47: Liquids

    LIQUIDS CAUTION: Scrupulously follow the WARNING instructions of this section. Failure to do so may reduce the engine’s life Always stop the engine before re- and/or performance. fueling. Fuel is inflammable and explosive under certain condi- Fueling Procedure tions. Always work in a well venti- lated area.

  • Page 48: Engine Oil

    Engine Oil Check the oil level as follows: NOTE: Before checking the oil level on Recommended Oil this engine, it is necessary to let it idle This watercraft features a 4-stroke en- for 30 seconds before shutting it off. gine that requires 4-stroke motor oil for Thereafter it is necessary to wait 30 internal engine lubrication.

  • Page 49: Engine Coolant

    - 52°C (- 62°F) (P/N 293 600 038). To prevent antifreeze deterioration, al- ways use the same brand. Never mix different brands unless cooling system is completely flushed and refilled. Refer to an authorized Bombardier SEA-DOO dealer. www.SeaDooManuals.net...
  • Page 50 MIN. and MAX. ly requires coolant is the indication of level marks of coolant reservoir when leaks or engine problems. See an au- engine is cold. thorized Bombardier SEA-DOO dealer. Coolant Replacement Refer to MAINTENANCE section. www.SeaDooManuals.net...

  • Page 51: Break-In Period

    BREAK-IN PERIOD CAUTION: Scrupulously follow the instructions of this section. Failure to do so may reduce the engine’s life and/or performance. With SEA-DOO watercraft powered by Rotax ® engines, a break-in period of 10 hours is required before continuous operation at full throttle.

  • Page 52: Pre-Operation Checks

    PRE-OPERATION CHECKS WARNING The pre-operation check is very important prior to operating the watercraft. Always check the proper operation of critical controls, safety features and mechanical components, before starting as listed hereinafter. If not done as specified here, severe injury or death might occur. Bring all safety equip- ment required by local laws.

  • Page 53: Hull

    Should any leak or gasoline odor be Inspect leading edges of the impeller, present, do not start the engine. Re- if they have nicks or bends, perfor- fer to an authorized Sea-Doo dealer mance will be greatly reduced. before use. Inspect for any possible coolant leak from ride plate.

  • Page 54: Engine Coolant Level

    Engine Coolant Level Shifter System Ensure coolant level is appropriate as Check reverse gate operation for free specified in LIQUIDS section. Check movement. With shift lever in forward for coolant leaks on engine, in bilge and position, the gate should be in upward from ride plate.

  • Page 55: Water Flow In Exhaust Manifold (Only When Temperature Is Below Or Close To Freezing Point)

    If you need assistance, refer to an au- – Connect a garden hose to the flush- thorized Sea-Doo dealer. ing connector at jet pump. WARNING – Perform the flushing operation as ex- plained in POST-OPERATION CARE.

  • Page 56: Operating Instructions

    Should any control or instruc- ing in severe injury or drowning. tion not be fully understood, refer to an authorized Sea-Doo dealer. The shift lever should be in the forward position in order for the watercraft to ad- Principle of Operation vance.
  • Page 57 F18J02Y F18J07Y 1. Shift lever in neutral position 1. Reverse gate in downward position NOTE: To obtain maximum efficiency and control from the reverse, increase engine speed to slightly above idle. Too much RPM will create water tur- bulence and reduce reverse efficiency. In reverse position, turn the handlebar in the same direction that you want to move the rear of the watercraft.
  • Page 58 The watercraft behaves differently with WARNING a passenger and requires greater skill. The passenger should always grip the Shift lever should only be used when seat strap or grab handle. Reduce the engine is idling and watercraft is speed and avoid sharp turns. Avoid completely stopped.

  • Page 59: Boarding The Watercraft

    WARNING Engine should be OFF when board- ing the watercraft or when using boarding step. Keep limbs away from jet or intake grate. Stay on center of the step. Only one person at a time on the step. Never use the step for pulling, towing, diving or jumping, boarding a watercraft that is out of water or any other purpose...
  • Page 60 In shallow water, board the watercraft either from the side or the rear. Ensure there is at least 90 cm (3 ft) of water underneath the lowest rear por- tion of the hull. Take into account that the hull will lower in water when all passengers are aboard.

  • Page 61: Starting

    The passenger then climbs on the wa- NOTE: If you hear anything else than 2 tercraft while the operator maintains short beeps from DESS system, it indi- balance by sitting as close as possible cates a particular condition that should to the console.

  • Page 62: Rough Water Or Poor Visibility Operation

    Riding Stopping/Docking Gradually accelerate to reach deeper The watercraft is slowed by water drag. water. Do not apply full throttle until The stopping distance will vary depend- the engine is warm. ing on the watercraft size, weight, speed, water surface condition, pres- ence and direction of wind and current.

  • Page 63: Shutting Off The Engine

    CAUTION: Riding the watercraft in shallower water might damage the impeller or other jet pump compo- nents. F18A03Y CAUTION: Pay attention, when leav- ing the watercraft on the beach, so that the side vanes do not rub or hit the ground due to the rocking move- ment.

  • Page 64: Post-Operation Care

    POST-OPERATION CARE Flushing should be performed when the WARNING watercraft is not expected to be used further the same day or when the wa- Allow engine to cool before per- tercraft is stored for any extended time. forming any maintenance. WARNING General Care Perform this operation in a well ven-...

  • Page 65: Anticorrosion Treatment

    CAUTION: Never leave rags or tools ing system when watercraft is out of in the engine compartment or in the water. bilge. Ensure water flows out of jet pump while flushing. Otherwise, refer to an authorized Sea-Doo dealer for servic- ing. www.SeaDooManuals.net...

  • Page 66: Special Procedures

    See below. continuously sounds, stop engine as When a fault occurs, see an authorized soon as possible. Sea-Doo dealer as soon as possible for Turn off engine as soon as possible. inspection. Check oil level and refill. Restart the engine. If this does not cor-...

  • Page 67: Jet Pump Water Intake And Impeller Cleaning

    CAUTION: Inspect water intake grate tercraft out of the water and remove for damage. Refer to an authorized blockage manually. Sea-Doo dealer for repair as neces- sary. If the aforementioned method does not work, the following can be performed: Capsized Watercraft –...

  • Page 68: Submerged Watercraft

    Bring the watercraft to be serviced by When watercraft is returned to its nor- an authorized Sea-Doo dealer as soon as mal operating position, engine can possible. then be started normally. CAUTION: The longer the delay be-...

  • Page 69: Towing The Watercraft In Water

    Never Water check for engine ignition spark Special precautions should be taken from an open coil and/or spark when towing a SEA-DOO watercraft in plug in the engine compartment water. as spark may cause fuel vapor to ignite.

  • Page 70: Low-Charge Battery Condition

    Then proceed with the tab under the tube. Refer to the following illustration Low-Charge Battery to see it. Condition See an authorized Sea-Doo dealer to have it charged or replaced. WARNING Do not charge or boost the battery while installed on the watercraft.

  • Page 71: Maintenance

    Engine Emissions EPA Emission Regulations Information All new 1999 and more recent SEA-DOO Manufacturer’s Responsibility watercraft manufactured by Bombardier Beginning with 1999 model year en- are certified to the EPA as conforming gines, PWC manufacturers of marine...

  • Page 72: Lubrication

    BOMBARDIER LUBE lubricant or equiv- vicing scheduled to be performed by alent. you and/or by an authorized Sea-Doo dealer. The schedule should be adjust- Electrical Connections ed according to operating conditions As necessary, apply anticorrosion prod- and use.

  • Page 73: Periodic Inspection Chart

    Periodic Inspection Chart FREQUENCY DESCRIPTION I: Inspect, verify, clean, adjust, lubricate, replace if necessary C: Clean L: Lubricate R: Replace Lubrication/corrosion protection Engine oil and filter Support and rubber mount condition/ tightness Condition of seals and fasteners Exhaust system fasteners ➄ Spark plug ➄...
  • Page 74 FREQUENCY DESCRIPTION I: Inspect, verify, clean, adjust, lubricate, replace if necessary C: Clean L: Lubricate R: Replace Steering cable I ➇ O.P.A.S. system including filter I ➁ Drive shaft protection boot Grease splines in jet pump Shifter system/cable ➅ Impeller shaft seal, sleeve and O-ring Impeller condition and impeller/wear ring I ➁...

  • Page 75: Throttle Cable Inspection

    There must be a small amount Valve Adjustment of free-play when throttle lever is re- leased. Refer to an authorized Sea-Doo There is no valve adjustment to be per- dealer if necessary. formed on this engine.

  • Page 76: Vacuum Bailer Pick-Ups

    Refer to an authorized Sea-Doo dealer Fuses if an adjustment is necessary. If an electrical problem occurs, check the fuses. If a fuse is burnt, replace by WARNING one of the same rating. Ensure the handlebar and jet pump nozzle operate freely from side to side and are not stressing the steer- ing cable or brackets.
  • Page 77 MPEM To access fuses on the MPEM, remove seat. Locate MPEM besides engine. F18H0JY TYPICAL 1. Fuses Fuses rating are identified, look beside the fuse holders. T.O.P.S. Bilge pump Depth gauge (optional) (if so equipped) Beeper or spare fuse diagnostic, connector Cylinder 3 ignition coil...
  • Page 78 Squeeze locking tabs together, hold and pull fuse cover from the MPEM. F18H0BY 1. Rubber protector F18H0CY TYPICAL 1. MPEM 2. Fuse cover Use the tabs of the fuse cover to re- move and reinstall fuses. Slide cover tabs along fuse top. F18H0DY 1.

  • Page 79: System (If So Equipped)

    Ensure it slides up and down easily. Check locking mechanism operation. Check fasteners tightness. If some- thing is found defective, don’t use ski/wake board post and see an autho- rized Sea-Doo dealer for repair. General Inspection and F18H1CY Cleaning 1. MPEM Inspection 2.
  • Page 80 Cleaning The bilge should be cleaned by an au- thorized Sea-Doo dealer to remove any fuel/oil/electrolyte deposits and mildew. Occasionally, wash the body with wa- ter and soap (only use mild detergent). Remove any marine organisms from engine and/or hull. Apply non-abrasive wax such as silicone wax.

  • Page 81: Trailering, Storage And Preseason Preparation

    WARNING Make sure seat is securely latched before prior to trailering. A SEA-DOO cover can protect the wa- tercraft, particularly before driving on dirt roads, to prevent dirt entry through F00L2VY the air intake openings.

  • Page 82: Storage

    Never use It is recommended that the watercraft an open flame to check fuel level. be serviced by an authorized Sea-Doo When fueling, keep watercraft lev- dealer for storage but the following op- el. Do not overfill or top off the fuel...
  • Page 83 Battery compartment as spark may cause fuel vapor to ignite. Contact your authorized Sea-Doo dealer. IMPORTANT: Never cut the locking ties Engine Cooling System of ignition coil connectors. This would al- Antifreeze should be replaced for the low mixing the wires between cylinders.

  • Page 84: Preseason Preparation

    Since technical skills and special tools Final Steps are required, some operations should be performed by an authorized Sea-Doo If any repairs are needed to body or to the dealer. hull, contact your authorized Sea-Doo dealer. For paint touch up of mechanical WARNING parts use Bombardier spray paint.
  • Page 85 Preseason Preparation Chart NOTE: It is highly recommended that an authorized Sea-Doo dealer perform the annual safety inspection and factory campaigns in addition to the preseason prep- aration all at the same time. TO BE OPERATIONS PERFORMED Lubrication/corrosion protection Customer GENERAL Spark plug replacement ➀...

  • Page 86: Troubleshooting

    You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such cases, consult an authorized Sea-Doo dealer for servicing. NOTE: For the definition of abbreviations used here, refer to ABBREVIATIONS USED IN THIS MANUAL section below.
  • Page 87 A 2 seconds beep every Turn watercraft upright. Refer 15 minutes interval. to SPECIAL PROCEDURES. • Engine coolant temperature Refer to an authorized Sea-Doo sensor or circuit malfunction. dealer. • Fuel level sensor or circuit Refer to an authorized Sea-Doo malfunction.
  • Page 88 POSSIBLE CAUSE REMEDY Engine does not turn over. • Safety lanyard removed. Install cap over post. • EMS ECU does not recognize Refer to an authorized Sea-Doo the safety lanyard. dealer. • Turned over watercraft. Refer to CAPSIZED WATERCRAFT in SPECIAL PROCEDURES.
  • Page 89 POSSIBLE CAUSE REMEDY • Fouled/defective/worn Weak spark. Replace. spark plugs. • Faulty ignition coil(s) or EMS Refer to an authorized Sea-Doo ECU. dealer. • Fuel: Level too low, stale or Lean fuel mixture. Siphon and/or refill. water-contaminated. • Clogged injectors.
  • Page 90 Engine Pinging or Knocking OTHER OBSERVATION POSSIBLE CAUSE REMEDY • Knock sensor malfunction. Refer to an authorized Sea-Doo dealer. Engine Lacks Acceleration or Power OTHER OBSERVATION POSSIBLE CAUSE REMEDY • Engine oil level too high. Refer to an authorized Sea-Doo dealer.
  • Page 91 Engine RPM Gradually Decreases and Engine Stops OTHER OBSERVATION POSSIBLE CAUSE REMEDY • Out of fuel. Refill. • CPS sensor malfunction. Refer to an authorized Sea-Doo dealer. • TOPS malfunction. Refer to an authorized Sea-Doo dealer. O.P.A.S. System Faults OTHER OBSERVATION...

  • Page 92: Specifications

    SPECIFICATIONS GTX 4-TEC SUPERCHARGED MODELS (6159/6160) ENGINE BOMBARDIER-ROTAX 1503, 4 stroke. Type Single Over Head Camshaft (SOHC), liquid cooled Number of cylinder 3 in line 12 valves (4 per cylinder) with hydraulic lifters Number of valve (no adjustment) Displacement 1494 cc (91.2 cu. in) Induction type Mechanically-driven supercharger Bore...
  • Page 93 GTX 4-TEC SUPERCHARGED MODELS (6159/6160) ELECTRICAL SYSTEM Magneto generator output 360 W @ 6000 RPM Ignition system type Digital inductive type Ignition timing Not adjustable Make and type NGK, DCPR8ES Spark plug 0.75 mm (.030 in) Quantity Starting system Electric starter Battery 12 V, 30 A•h.
  • Page 94 GTX 4-TEC SUPERCHARGED MODELS (6159/6160) PROPULSION Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage. Greased bearings Transmission Direct drive Reverse system O.P.A.S. system Pivoting angle of direction (nozzle) ~ 20° Minimum required water level for jet 90 cm (3 ft) underneath pump the lowest rear portion of hull...

  • Page 95: Si Metric Information

    SI* METRIC INFORMATION SI* METRIC INFORMATION BASE UNITS DESCRIPTION UNIT SYMBOL length..........meter ......... mass ........... kilogram ......force............ newton....... liquid ........... liter ........temperature ........Celsius ....... °C pressure..........kilopascal......torque ..........newton-meter ....N•m land velocity ........kilometer per hour....km/h navigation velocity.......

  • Page 96: Abbreviations Used In This Manual

    ABBREVIATIONS USED IN THIS MANUAL DESCRIPTION Alternate current American petroleum institute CARB California air resource board Direct current Digitally encoded security DESS system Engine management system EMS ECU EMS Electronic control unit E.I.N. Engine identification number Environmental protection agency Horse power Liquid Crystal Display Light-emitting diode Magneto...

  • Page 97: Privacy Information

    PRIVACY INFORMATION We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.
  • Page 98 www.SeaDooManuals.net...

  • Page 99: Change Of Address

    Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 100 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 101 Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners.
  • Page 102 CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary.
  • Page 103 MONTH Warranty Expiry Date YEAR MONTH To be completed by the authorized Sea-Doo dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your SEA-DOO watercraft has been registered with Bombardier. www.SeaDooManuals.net...
  • Page 104 www.SeaDooManuals.net...

This manual is also suitable for:

Gtx 4-tec 61602004 gtx 4-tec supercharged 6160

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