Sea-doo GTX DI 5649 Manuals

Manuals and User Guides for Sea-doo GTX DI 5649. We have 2 Sea-doo GTX DI 5649 manuals available for free PDF download: Shop Manual, Operator's Manual

Sea-doo GTX DI 5649 Shop Manual (351 pages)

2000 SeaDoo

Brand: Sea-doo | Category: Boat | Size: 52 MB

Table of Contents

4
- Safety Notice
  6
- Introduction
  7
  - Hull Identification Number
    7
  - General Information
    11
  - Engine Emissions Information
    12
  - Tightening Torques
    17
Table of Contents

19
- Service Tools
  
  20
- Mandatory Service Tools
  
  20
  - Engine
    20
    
    Cooling/Fuel/Oil Systems
    23
    
    Propulsion System
    24
    
    Workshop
    25
- Optional Service Tools
  
  26
  - Engine
    26
    
    Cooling/Fuel/Oil Systems
    29
    
    Propulsion System
    30
    
    Watercraft Handling
    31
  - Service Products
    32
Table of Contents

36
- Periodic Inspection Chart
  
  37
- Flushing and Lubrication
  
  39
  - General
    39
    
    Procedure
    39
- Water-Flooded Engine
  
  42
  - General
    42
    
    Procedure
    42
- Storage
  
  44
  - Engine Draining
    44
    
    Fuel System
    44
    
    Battery
    45
    
    Cooling System Flushing and Engine Internal Lubrication
    45
    
    Propulsion System
    45
    
    Watercraft Cleaning
    45
    
    Additional Recommended Protection
    46
    
    Anticorrosion Treatment
    46
- Troubleshooting
  
  49
- Engine
  
  49
- Troubleshooting Chart
  
  49
Table of Contents

57
- Leak Test
  
  58
  - General
    58
    
    Engine Cooling System
    58
    
    Preparation
    58
    
    Testing Procedure
    58
    
    Engine Leakage Diagnostic Flow Chart
    62
- Removal and Installation
  
  63
  - General
    63
    
    Electrical Connections
    63
    
    Engine Removal
    63
    
    Cleaning
    65
    
    Installation
    66
- Magneto System
  
  69
  - Disassembly
    71
    
    Assembly
    72
    
    Cleaning
    72
- Top End
  
  74
  - General
    76
    
    Rave System
    76
    
    Disassembly
    78
    
    Cleaning
    84
    
    Inspection
    84
    
    Assembly
    87
    
    Adjustment
    92
    
    Cylinder Head
    92
    
    Combustion Chamber Volume Measurement
    93
- Bottom End
  
  95
  - Disassembly
    97
    
    Cleaning
    100
    
    Inspection
    100
    
    Assembly
    104
- Exhaust System
  
  109
  - Removal
    110
    
    Exhaust Manifold
    112
    
    Tuned Pipe Repair
    113
    
    Installation
    114
Table of Contents

117
- Overview
  
  119
- Air Induction
  
  120
- Operating Principle
  
  120
- Air Compressor System
  
  120
- Fuel Delivery System
  
  120
  - Basic Operation
    120
  - Air/Fuel Rail Assembly
    120
  - Fuel Pump Module
    121
  - Fuel Filter
    121
- Electronic Management
  
  122
  - Mpem (Multi-Purpose Electronic Module)
    122
  - Ignition System
    126
- General
  
  127
  - Fuel System
    127
  - Electrical System
    128
  - Amp Connector Pin-Out
    129
- Component Inspection and Adjustment
  
  127
- Air Induction System
  
  130
  - Throttle Body
    130
- Air Compressor
  
  133
  - Pressure Test
    133
  - Repair
    133
- Fuel Delivery
  
  137
  - Air/Fuel Rail
    137
  - Fuel Pump
    140
- Electronic Management
  
  145
  - Mpem Replacement
    145
  - Throttle Position Sensor (Tps)
    145
  - Crankshaft Position Sensor (Cps)
    147
  - Manifold Air Temperature Sensor (Mats)
    148
  - Water Temperature Sensor (Wts)
    149
  - Manifold Air Pressure Sensor (Maps)
    150
  - Exhaust Gas Temperature Sensor (Egt)
    150
  - Knock Sensor (Ks)
    151
  - Replug Connector
    151
  - Rave Solenoid
    151
  - Ignition Coil
    153
  - Tdc Setting
    155
  - Spark Plugs
    158
  - Cranking System
    159
  - DI System Test Summary
    160
- Diagnostic Procedures
  
  162
- General
  
  162
- Dess System
  
  163
- Fault Detection and Compensatory Actions
  
  165
  - Component Failure Warning System
    165
- Vck (Vehicle Communication Kit)
  
  167
- DI System Fault Codes
  
  168
Table of Contents

174
- Circuit, Components and Care
  175
  - Circuit
    177
    
    Components
    180
    
    Care
    183
    
    Towing the Watercraft in Water
    184
Table of Contents

185
- Fuel Circuit
  
  186
  - General
    188
    
    Removal
    188
    
    Fuel Tank
    190
    
    Inspection
    190
    
    Assembly
    191
    
    Fuel System Pressurization
    191
- Air Intake
  
  193
  - Removal
    195
    
    Assembly
    195
- Carburetor
  
  197
  - General
    198
    
    Removal
    198
    
    Cleaning
    199
    
    Disassembly and Inspection
    199
    
    Assembly
    201
    
    Installation
    203
    
    Adjustments
    204
Table of Contents

208
- Oil Injection System
  
  209
  - General
    210
    
    Oil Filter
    210
    
    Oil System Pressurization
    210
- Oil Injection Pump
  
  211
  - Removal
    213
    
    Adjustment
    213
    
    Assembly
    213
    
    Cleaning
    213
    
    Disassembly
    213
    
    Checking Operation
    215
Table of Contents

216
- Ignition System
  
  217
  - General
    217
    
    Multi-Purpose Electronic Module (Mpem)
    218
    
    Ignition Timing
    220
    
    Ignition System Testing Procedure
    224
    
    Spark Plugs
    226
- Charging System
  
  229
  - General
    229
    
    Testing Procedure
    229
    
    Battery
    231
    
    Battery Installation
    236
- Starting System
  
  237
  - General
    238
    
    Starting System Troubleshooting
    239
    
    Starter Disassembly
    240
    
    Starter Removal
    240
    
    Cleaning
    242
    
    Parts Inspection
    242
    
    Starter Assembly
    243
    
    Starter Installation
    243
    
    Starter Specification
    244
- Instruments and Accessories
  
  245
  - General
    245
    
    Inspection
    245
    
    Other Functions
    248
  - Digitally Encoded Security System (DESS)
    254
- Digitally Encoded Security System
  
  254
  - General
    254
Table of Contents

257
- Jet Pump
  
  258
  - General
    260
    
    Jet Pump Inspection on Watercraft
    260
    
    Removal
    262
    
    Reverse Gate
    262
    
    Disassembly
    265
    
    Cleaning
    267
    
    Parts Inspection
    267
    
    Assembly
    270
    
    Installation
    275
    
    Pump Pressurization
    275
    
    Steering Cable
    276
- Drive System
  
  277
  - General
    278
    
    Removal
    278
    
    Inspection
    280
    
    Installation
    281
    
    Lubrication
    283
- Reverse System
  
  284
  - Disassembly
    285
    
    Adjustment
    285
    
    Assembly
    285
    
    Inspection
    285
    
    Shift Lever
    285
    
    Disassembly
    287
    
    Assembly
    288
    
    Inspection
    288
    
    Adjustment
    289
- Variable Trim System
  
  290
  - General
    291
    
    Disassembly
    291
    
    Removal
    291
    
    Assembly
    292
    
    Inspection
    292
    
    Installation
    292
    
    Adjustment
    293
Table of Contents

294
- Steering System
  
  295
  - Disassembly
    296
    
    Assembly
    298
- Adjustable Steering
  
  300
  - Disassembly
    301
    
    Assembly
    305
- Alignment
  
  307
Table of Contents

308
- Adjustment and Repair
  309
- Glove Box
  317
- Seat Adjustment
  318
- Storage Compartment Cover Adjustment
  319
- Storage Compartment Inner Shell
  319
- Inlet Grate
  320
- Mirror
  320
- Riding Plate
  320
- Jet Pump Support
  321
- Deflector
  322
- Drain Plug Installation
  322
- Seat Cover Replacement
  322
- Bumper Replacement
  323
- Decals Replacement
  323
- Sponson Replacement
  323
- Hull and Body Repair
  324
- Thru-Hull Fitting Installation
  327
  - Wire Color Codes
    339
  - Packard Connector
    340
- Tools and Materials List
  327

Sea Doo GTX DI 5649 Operator's Manual (91 pages)

Brand: Sea Doo | Category: Boating Equipment | Size: 8 MB

Table of Contents
4
Foreword

7
- Safety Warning
  
  8
- General
  8
- Operation
  8
- Maintenance
  11
List of Distributors

12
Bombardier Limited Warranty North America: 2000 Sea-Doo Watercraft

13
Bombardier International Limited Warranty: 2000 Sea-Doo Watercraft

15
Registration Number Location

17
Location of the Important Labels

18
Identification Numbers

20
- Hull
  20
- Engine
  20
Controls and Component Location

21
Components Functions

24
- Safety Lanyard
  24
- Handlebar
  25
- Throttle Lever
  25
- Engine Start/Stop Button
  25
- Variable Trim System Button (VTS) (if so Equipped)
  26
- Choke Lever
  26
- Shift Lever
  26
- Speedometer
  26
- Information Center Gauge/Buttons
  26
- Glove Box
  30
- Fuel Tank Valve
  30
- Fuel Tank Cap
  30
- Oil Injection Reservoir Cap
  30
- Front Storage Compartment Cover
  31
- Front Storage Compartment Cover Latch
  31
- Tool Kit
  31
- Air Intake Opening
  31
- Seat Strap
  31
- Seat Latch
  32
- Seat Extension Latch (if so Equipped)
  33
- Rear Grab Handle
  33
- Rear Storage Basket (if so Equipped)
  33
- Bow and Stern Eyelets
  33
- Mooring Cleats
  33
- Cargo Cleats (if so Equipped)
  34
- Footboard
  34
- Boarding Pads
  34
- Boarding Platform
  34
- Cooling System Bleed Outlet
  34
- Flushing Connector
  35
- Bilge Drain Plugs
  35
- Jet Pump Nozzle
  35
- Reverse Gate
  35
- Jet Pump Water Intake
  35
Fuel and Lubrication

36
- Fueling Procedure
  36
- Recommended Fuel
  36
- Recommended Oil
  36
- Oil Injection System
  37
Break-In Period

38
- 10-Hour Inspection
  38
Daily Pre-Operation Checks

39
- Hull
  40
- Jet Pump Water Intake
  40
- Bilge
  40
- Battery
  40
- Fuel Tank and Oil Reservoir
  40
- Engine Compartment
  40
- Steering System
  40
- Throttle System
  40
- Shifter System
  41
- VTS (Variable Trim System) (if so Equipped)
  41
- Safety Lanyard and Engine Start/Stop Button
  41
- Storage Compartment Covers
  41
Operating Instructions

42
- Principle of Operation
  42
- Boarding the Watercraft
  45
- Starting the Engine
  47
- Rough Water or Poor Visibility Operation
  48
- Crossing Waves
  48
- Stopping/Docking
  49
- Beaching
  49
- Shutting off the Engine
  49
Post-Operation Care

50
Special Procedures

53
- Limp Home Mode
  53
- Engine Overheating
  53
- Jet Pump Water Intake and Impeller Cleaning
  53
- Capsized Watercraft
  54
- Submerged Watercraft
  54
- Water-Flooded Engine
  54
- Fuel-Flooded Engine
  55
- Out of Fuel
  56
- Towing the Watercraft in Water
  56
- Low-Charge Battery Condition
  56
Maintenance

57
- Lubrication
  57
- Periodic Inspection
  58
- Periodic Inspection Chart
  59
- Throttle and Choke Cable Inspection
  61
- Carburetor Adjustment
  61
- Fuel Injection System
  61
- Fuel and Oil Filters
  61
- Steering Alignment
  61
- VTS Adjustment (if so Equipped)
  62
- Vacuum Bailer Pick-Ups
  62
- Fuses
  62
- General Inspection and Cleaning
  64
Trailering, Storage and Pre-Season Preparation

65
- Trailering
  65
- Storage
  65
- Pre-Season Preparation
  70
Troubleshooting

72
Specifications

76
Si Metric Information

80
Abbreviations Used in this Manual

81
Change of Address

83
- Change of Address
  84

Sea-doo Categories

Boat Scooter Marine Equipment Boating Equipment Diving vehicles

More Sea-doo Manuals

Sea-doo GTX DI 5649 Manuals

Sea-doo GTX DI 5649 Shop Manual (351 pages)

Table of Contents

Table of Contents

Table of Contents

Service Tools

Mandatory Service Tools

Optional Service Tools

Table of Contents

Periodic Inspection Chart

Flushing and Lubrication

Water-Flooded Engine

Storage

Troubleshooting

Engine

Troubleshooting Chart

Table of Contents

Leak Test

Removal and Installation

Magneto System

Top End

Bottom End

Exhaust System

Table of Contents

Overview

Air Induction

Operating Principle

Air Compressor System

Fuel Delivery System

Electronic Management

General

Component Inspection and Adjustment

Air Induction System

Air Compressor

Fuel Delivery

Electronic Management

Diagnostic Procedures

General

Dess System

Fault Detection and Compensatory Actions

Vck (Vehicle Communication Kit)

DI System Fault Codes

Table of Contents

Table of Contents

Fuel Circuit

Air Intake

Carburetor

Table of Contents

Oil Injection System

Oil Injection Pump

Table of Contents

Ignition System

Charging System

Starting System

Instruments and Accessories

Digitally Encoded Security System

Table of Contents

Jet Pump

Drive System

Reverse System

Variable Trim System

Table of Contents

Steering System

Adjustable Steering

Alignment

Table of Contents

Sea Doo GTX DI 5649 Operator's Manual (91 pages)

Table of Contents

Foreword

Safety Warning

List of Distributors

Bombardier Limited Warranty North America: 2000 Sea-Doo Watercraft

Bombardier International Limited Warranty: 2000 Sea-Doo Watercraft

Registration Number Location

Location of the Important Labels

Identification Numbers

Controls and Component Location

Components Functions

Fuel and Lubrication

Break-In Period