User Manuals: Sea-doo XP 5859 1996 OEM Parts

Manuals and User Guides for Sea-doo XP 5859 1996 OEM Parts. We have 1 Sea-doo XP 5859 1996 OEM Parts manual available for free PDF download: Shop Manual

Sea-doo XP 5859 Shop Manual

Sea-doo XP 5859 Shop Manual (316 pages)

Jetski

Brand: Sea-doo | Category: Boat | Size: 16 MB

Table of Contents

Table of Contents

4
- Section
  
  5
  - Safety Notice
    
    5
  - Introduction
    
    6
    
    General Information
    10
    
    Mandatory Tools
    11
  - And Products
    
    12
    
    Recommended Tools
    16
    
    Propulsion System
    20
    
    Service Products
    22
Maintenance

29
- Table of Contents
  29
- Periodic Inspection Chart
  30
- Flushing and Lubrication
  31
  - General
    31
    
    Procedure
    31
- Water-Flooded Engine
  34
- Storage
  36
- Troubleshooting
  39
Table of Contents

42
- Engine
  43
  - Removal and Installation
    
    44
    
    General
    44
    
    Removal from Watercraft
    44
    
    Cleaning
    47
    
    Installation
    47
  - Top End
    
    50
    
    587 And 717 Engines
    50
    
    Engine
    50
    
    Disassembly
    52
    
    Engine Description
    52
    
    General
    52
    
    Cleaning
    54
    
    Inspection
    54
    
    Squish Area
    63
    
    Rave System
    64
  - Bottom End
    
    68
    
    587 Engine
    68
    
    787 Engine
    70
    
    Crankshaft Misalignment and Deflection
    71
    
    Disassembly
    72
    
    Cleaning
    74
    
    Inspection
    74
    
    Assembly
    76
  - Rotary Valve
    
    80
    
    General
    81
    
    Inspection on Watercraft
    81
    
    Disassembly
    83
    
    Cleaning
    84
    
    Inspection
    84
    
    Assembly
    85
    
    Rotary Valve Timing
    89
  - Exhaust System
    
    91
    
    Sp Series, Gts and Gti Models
    91
    
    Hx Model
    92
    
    Xp Model
    93
    
    Tuned Pipe Removal
    94
    
    Exhaust Manifold Removal
    96
    
    Muffler Removal
    96
    
    Tuned Pipe Repair
    96
Cooling System

100
- Table of Contents
  100
- Components
  101
  - Spx and Gti Models
    102
    
    Hx Model
    103
    
    Xp Model
    104
    
    General
    105
- Circuit
  108
  - General
    108
  - Engine Cooling System
    112
Fuel System

113
- Table of Contents
  113
- Fuel Circuit
  
  114
  - Sp, Spi and Gts Models
    114
    
    Spx, Xp and Gti Models
    115
    
    Hx Model
    116
    
    General
    117
    
    Inspection
    119
    
    Removal
    119
    
    Assembly
    120
    
    Fuel System Pressurization
    121
- Air Intake
  
  122
  - Removal
    123
    
    Assembly
    123
- Carburetors
  
  125
  - 587 Engine
    125
    
    717 And 787 Engines
    126
    
    Carburetor Removal
    127
    
    Cleaning
    127
    
    Disassembly and Inspection
    127
    
    General
    127
    
    Pump Verification
    128
    
    Carburetor Assembly
    129
    
    Carburetor Installation
    131
    
    Adjustments
    132
    
    Throttle Cable
    132
Table of Contents

136
- 07
  
  137
  - Oil Injection System
    
    137
    
    All Models Except Hx
    137
    
    Hx Model
    138
  - Oil Injection Pump
    
    140
    
    All Models Except Xp
    140
    
    Xp Model
    141
    
    Assembly
    142
    
    Cleaning
    142
    
    Removal
    142
    
    Adjustments
    143
    
    Checking Operation
    144
Electrical System

146
- Table of Contents
  146
- Magneto System
  
  147
  - 787 Engine
    148
    
    General
    149
    
    Removal
    149
    
    Cleaning
    152
    
    Disassembly
    152
    
    Assembly
    153
    
    Installation
    154
- Ignition System
  
  157
  - General
    157
    
    Ignition Timing Procedure
    159
    
    Bombardier Ignition Tester
    165
    
    Ignition System Testing Procedure
    166
    
    Spark Plugs
    171
- Charging System
  
  174
  - General
    174
    
    Testing Procedure
    174
    
    Battery
    177
- Starting System
  
  182
  - General
    183
    
    Starting System Troubleshooting
    184
    
    Cleaning
    185
    
    Parts Inspection
    185
    
    Starter Disassembly
    185
    
    Starter Removal
    185
    
    Starter Assembly
    186
    
    Starter Installation
    188
    
    Starter Specification
    189
- Instruments and Accessories
  
  190
  - General
    190
    
    Inspection
    190
- Digitally Encoded Security System
  
  195
  - General
    195
Propulsion System

198
- Table of Contents
  198
- 09
  
  200
  - Jet Pump
    
    200
  - Aluminum Pump
    
    200
  - Plastic Pump
    
    201
    
    General
    202
    
    Jet Pump Inspection on Watercraft
    202
    
    Jet Pump Removal
    204
    
    Ride Shoe Removal
    206
    
    Jet Pump Disassembly
    207
    
    Jet Pump Support Removal
    207
    
    Cleaning
    211
    
    Parts Inspection
    211
    
    Jet Pump Assembly
    215
    
    Pump Pressurization
    220
    
    Jet Pump Support Installation
    221
    
    Ride Shoe Installation
    221
    
    All Models Except Hx
    222
    
    Jet Pump Installation
    222
    
    Steering Cable
    225
    
    Drive System
    227
    
    General
    229
    
    Removal
    229
    
    Disassembly
    233
    
    Parts Inspection
    233
    
    Assembly
    234
  - Gts and Gti Models
    
    239
    
    Disassembly
    240
    
    General
    240
    
    Assembly
    241
    
    Reverse Gate
    241
    
    Adjustments
    243
  - Reverse System
    
    239
  - Spi and Hx Models
    
    245
    
    Assembly and Installation
    246
    
    Disassembly
    246
    
    Removal
    246
  - Variable Trim System
    
    245
  - Spx and Xp Models
    
    247
    
    Disassembly
    248
    
    General
    248
    
    Inspection
    248
    
    Removal
    248
    
    Assembly
    249
    
    Installation
    249
    
    Adjustment
    250
Steering System

251
- Table of Contents
  251
  - Removal and Assembly
    253
- GTS and GTI Models
  
  257
  - Removal and Assembly
    258
- HX Model
  
  261
  - Removal
    262
    
    Assembly and Installation
    263
    
    Disassembly
    263
    
    Steering Cable Removal
    263
    
    Steering Alignment
    264
- Alignment
  
  265
Suspension

267
- Table of Contents
  267
- Direct Action Suspension
  268
  - Coil over Shock Removal
    269
  - Section 11 Suspension
    270
  - Coil over Shock Disassembly
    270
  - Outer Boot Removal
    270
Hull / Body

271
- Table of Contents
  271
- Adjustment and Repair
  
  272
  - Seat Adjustment
    280
  - Storage Compartment Cover Adjustment
    281
  - Access Panel Adjustment
    281
  - Drain Plug Installation
    282
  - Seat Removal
    282
  - Seat Cover Replacement
    283
  - Bumper Replacement
    283
  - Sponson Replacement
    284
  - Baffle Sealing (Gts / Gti Models)
    284
  - Hood Removal
    284
  - Decals Replacement
    284
  - Hull and Body Repair
    285
  - Hull Insert Repair
    288
- General
  
  290
- Painting
  
  290
- Parts that Can be Painted
  
  291
- Concepttm Painting Procedure
  
  293
- Deltatm Painting Procedure
  
  294
- Technical Data
  
  295
  - SP and SPI Models
    296
  - SPX and XP Models
    301
  - GTS and GTI Models
    306
  - HX Model
    311

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