Drive Clutch Service; Drive Clutch Removal - Polaris RZR PRO XP 2020 Service Manual

PVT SYSTEM

DRIVE CLUTCH SERVICE

DRIVE CLUTCH REMOVAL

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1. Loosen the clamp retaining PVT inlet duct to the
outer clutch cover.
2. Remove fourteen fasteners
clutch cover. Remove the clutch cover.
NOTICE
Outer cover fasteners are captured fasteners and will
remain in the outer cover when loosened.
3. Mark the drive belt direction of rotation so that it can
be installed in the same direction.
4. Insert clutch spreader tool
and turn the tool clockwise to open the sheaves on
the driven clutch.
The driven clutch spreader tool is included with the
vehicle's tool kit
5. Walk the belt out of the driven clutch and drive clutch.
Remove the belt from the vehicle.
6.6
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that retain the outer
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into the driven clutch
NOTE
6. Install the Drive Clutch Holding Tool onto the drive
clutch.
Drive Clutch Holding Tool:
PU-52944
7. Remove the drive clutch retaining bolt
Torx internal driver.
8. Remove the moveable sheave assembly
NOTICE
The stationary sheave of the drive clutch can remain in
the vehicle if not being serviced. Use a rocking motion
while pulling on the movable sheave by hand to slide
the spider and movable sheave off the stationary post.
If you are unable to remove the movable sheave by
hand, remove the six cover bolts, drive spring, outer
post, and washers. Use a three-jaw puller to remove
the spider. The Drive Clutch puller will not be needed if
the Stationary Sheave is not being serviced. If removing
the Stationary Sheave is necessary, the Drive Clutch
puller will need to be used. Remove the outer slip fit
post in order to insert the Drive Clutch holding tool.
9. If necessary, remove the outer slip-fit post and install
the Drive Clutch Puller (PN PU-52422) to remove the
stationary sheave.
Drive Clutch Puller:
PU-52422
9930583 R02 - 2020 RZR PRO XP / XP 4 Service Manual
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using a T-60
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