Clutch Bushing Removal - Polaris RZR XP 1000 2014 Service Manual

Clutch Bushing Replacement Tool Kit -
2871226
PART
ITEM TOOL DESCRIPTION
#
50206- P-90 Drive/Driven Clutch Bushing
w
28 Install Tool
50206- Drive Clutch Cover Bushing
e
29 Removal/Installation Tool
50206- P-90 Driven Clutch Cover Bushing
t
31 Removal Tool
50206-
i Main Puller Adapter
32
50102-
Adapter Reducer
o
79
50206-
Number Two Puller Adapter
a
33
NOTE
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
installing new bushing.

CLUTCH BUSHING REMOVAL

1. Remove the driven clutch as previously outlined.
2. Install the handle end of the Piston Pin Puller
securely into the bench vise and lightly grease puller
threads.
Piston Pin Puller:
2870386
3. Remove nut from piston pin puller rod and set aside.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
4. Install main puller adapter
o
5. Install adapter reducer .
6. Using a hand held propane torch, apply heat around
outside of bushing until tiny smoke tailings appear.
7. Flip sheave over so bushing faces downward and
install onto puller.
8. Install bushing removal tool
9. Install left hand nut and spacer onto puller rod and
tighten by hand. Turn puller barrel for further tension if
needed.
PVT SYSTEM
i
onto puller.
t
.
5.33
5