Mercury 40 jet fourstroke Outboard Motor Manuals

Manuals and User Guides for Mercury 40 jet fourstroke Outboard Motor. We have 4 Mercury 40 jet fourstroke Outboard Motor manuals available for free PDF download: User Manual, Manual, Operation, Maintenance & Installation Manual

Mercury 40 jet fourstroke User Manual (147 pages)

Brand: Mercury | Category: Outboard Motor | Size: 4 MB

Table of Contents
7
Warranty Registration United States and Canada
13
Transfer of Warranty United States and Canada
13
Warranty Information
13
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
14
Year Limited Warranty against Corrosion
15
Warranty Coverage and Exclusions
18
U.S. EPA Emissions Limited Warranty
20
Emission Control System Components
20
California Emissions Limited Warranty
21
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
25
Emission Certification Star Label
26
Warranty Policy-Australia and New Zealand
27
Global Warranty Charts Outboard and Jets
33
Boater's Responsibilities
39
Before Operating Your Outboard
39
General Information
39
Boat Horsepower Capacity
40
High-Speed and High-Performance Boat Operation
41
Outboard Remote Control Models
41
Remote Steering Notice
42
Lanyard Stop Switch
43
Stopping the Boat in an Emergency
45
Protecting People in the Water
46
Passenger Safety Message - Pontoon Boats and Deck Boats
47
Wave and Wake Jumping
49
Safety Instructions for Hand-Tilled Outboards
49
Exhaust Emissions
50
Selecting Accessories for Your Outboard
53
Safe Boating Recommendations
53
Recording Serial Number
56
40 Jet Fourstroke Specifications
57
Component Identification
58
Trailering Boat/Outboard
59
Transporting Portable Fuel Tanks
59
Transporting
59
Fuel Recommendations
61
Fuel and Oil
61
Low Permeation Fuel Hose Requirement
62
EPA Pressurized Portable Fuel Tank Requirements
63
Fuel Demand Valve (FDV) Requirement
63
Mercury Marine's Pressurized Portable Fuel Tank
64
Filling Fuel Tank
65
Engine Oil Recommendations
66
Checking and Adding Engine Oil
66
Remote Control Features
68
Features and Controls
68
Warning System
69
Power Trim and Tilt
71
Throttle Grip Friction Adjustment - Tiller Handle Models
75
Steering Friction Adjustment - Tiller Handle Models
75
Replaceable Jet Drive Shear Key
76
Important Daily Inspection before each Use
77
Prestarting Check List
77
Operation
77
Operating in Freezing Temperatures
78
Operating in Saltwater or Polluted Water
78
Operating in Shallow Water
79
How the Jet Drive Operates
79
Stopping the Boat in an Emergency
81
Steering the Boat
81
Mooring the Boat
82
Water Intake Blockage
83
Clearing a Lodged Impeller
83
Pre-Starting Instructions
84
Engine Break-In Procedure
84
Starting the Engine - Remote Control Models
85
Starting the Engine - Tiller Handle Models
87
Gear Shifting
90
Stopping the Engine
91
Emergency Starting
92
Outboard Care
95
EPA Emissions Regulations
95
Inspection and Maintenance Schedule
96
Flushing the Cooling System
98
Top Cowl Removal and Installation
100
Exterior Care
100
Battery Inspection
101
Fuel System
101
Steering Link Rod Fasteners
103
Corrosion Control Anode
104
Spark Plug Inspection and Replacement
105
Steering Pull Adjustment
106
Worn/Dull Impeller
106
Impeller Clearance Adjustment
107
Fuse Replacement
108
Timing Belt Inspection
109
Lubrication Points
109
Checking Power Trim Fluid
113
Changing Engine Oil
114
Submerged Outboard
115
Storage Preparation
116
Storage
116
Protecting External Outboard Components
117
Protecting Internal Engine Components
117
Jet Drive
117
Positioning Outboard for Storage
117
Battery Storage
117
Starter Motor will Not Crank the Engine (Electric Start Models)
119
Engine will Not Start
119
Troubleshooting
119
Engine Runs Erratically
120
Engine Overspeed (Excessive RPM)
120
Performance Loss
120
Battery will Not Hold Charge
121
Local Repair Service
122
Service Away from Home
122
Parts and Accessories Inquiries
122
Service Assistance
122
Owner Service Assistance
122
Ordering Literature
125
Mercury Marine Validated Engine Mounting Hardware
127
Outboard Installation
127
Installation Information
128
Determining the Mounting Height of the Outboard
130
Checking Boat Transom Construction
133
Fastening the Outboard
134
Steering Cable - Starboard Side Routed Cable
135
Steering Link Rod Fasteners
136
Steering Cable Seal
138
Fuel Hose Connection - Remote Control Models
138
Electrical Connections and Control Cable Installation
139
Trim-In Stop Adjustment - Power Trim Models
145
Water Testing
145
Maintenance Log
147

Mercury 40 jet fourstroke Manual (120 pages)

4-Stroke

Brand: Mercury | Category: Outboard Motor | Size: 4 MB

Table of Contents
5
Transfer of Warranty
9
Warranty Registration United States and Canada
9
Warranty Information
9
Warranty Registration Outside the United States and Canada
10
Fourstroke Outboard Limited Warranty United States, Canada, Europe and Confederation of Independent States
11
Fourstroke Outboard Limited Warranty (Middle-East, and Africa)
14
Year Limited Warranty against Corrosion
17
Warranty Coverage and Exclusions
21
Boater's Responsibilities
24
Before Operating Your Outboard
24
General Information
24
Boat Horsepower Capacity
25
High-Speed and High-Performance Boat Operation
26
Outboard Remote Control Models
26
Remote Steering Notice
27
Lanyard Stop Switch
28
Stopping the Boat in an Emergency
30
Protecting People in the Water
31
Passenger Safety Message - Pontoon Boats and Deck Boats
32
Wave and Wake Jumping
33
Safety Instructions for Hand-Tilled Outboards
34
Exhaust Emissions
35
Selecting Accessories for Your Outboard
36
Safe Boating Suggestions
37
Recording Serial Number
39
40 Jet 4-Stroke Specifications
39
Component Identification
40
Transporting Portable Fuel Tanks
41
Trailering Boat/Outboard
41
Transporting
41
Fuel Recommendations
43
Fuel & Oil
43
Filling Fuel Tank
45
Engine Oil Recommendations
45
Checking and Adding Engine Oil
46
Remote Control Features
48
Features & Controls
48
Warning System
49
Power Trim and Tilt
51
Throttle Grip Friction Adjustment - Tiller Handle Models
55
Steering Friction Adjustment
55
Replaceable Jet Drive Shear Key
56
Pre-Starting Check List
57
Operating in Freezing Temperatures
57
Operation
57
Operating in Saltwater or Polluted Water
58
Operating in Shallow Water
58
How the Jet Drive Operates
58
Stopping the Boat in an Emergency
60
Steering the Boat
60
Mooring the Boat
61
Water Intake Blockage
61
Clearing a Lodged Impeller
62
Pre-Starting Instructions
62
Engine Break-In Procedure
63
Starting the Engine - Remote Control Models
63
Starting the Engine - Tiller Handle Models
66
Gear Shifting
68
Stopping the Engine
70
Emergency Starting
70
Outboard Care
73
EPA Emissions
73
Maintenance
73
Inspection and Maintenance Schedule
74
Flushing the Cooling System
76
Top Cowl Removal and Installation
77
Exterior Care
78
Battery Inspection
78
Fuel System
79
Steering Link Rod Fasteners
80
Corrosion Control Anode
82
Spark Plug Inspection and Replacement
82
Steering Pull Adjustment
84
Worn/Dull Impeller
84
Impeller Clearance Adjustment
85
Fuse Replacement
86
Timing Belt Inspection
87
Lubrication Points
88
Checking Power Trim Fluid
92
Changing Engine Oil
92
Submerged Outboard
94
Storage Preparation
95
Storage
95
Protecting External Outboard Components
96
Protecting Internal Engine Components
96
Jet Drive
96
Positioning Outboard for Storage
96
Battery Storage
96
Starter Motor will Not Crank the Engine (Electric Start Models)
97
Engine will Not Start
97
Troubleshooting
97
Engine Runs Erratically
98
Engine Over-Speed (Excessive RPM)
98
Performance Loss
98
Battery will Not Hold Charge
99
Local Repair Service
100
Service Away from Home
100
Parts and Accessories Inquiries
100
Service Assistance
100
Owner Service Assistance
100
Mercury Marine Service Offices
101
Installation Information
103
Outboard Installation
103
Determining the Mounting Height of the Outboard
104
Checking Boat Transom Construction
107
Fastening the Outboard
108
Steering Cable - Starboard Side Routed Cable
109
Steering Link Rod Fasteners
110
Steering Cable Seal
112
Fuel Hose Connection - Remote Control Models
112
Electrical Connections and Control Cable Installation
113
Trim-In Stop Adjustment - Power Trim Models
119
Water Testing
119

Mercury 40 jet fourstroke Operation, Maintenance & Installation Manual (108 pages)

Brand: Mercury | Category: Outboard Motor | Size: 5 MB

Table of Contents
7
Boater's Responsibilities
11
Before Operating Your Outboard
11
General Information
11
Boat Horsepower Capacity
12
High-Speed and High-Performance Boat Operation
12
Outboard Remote Control Models
13
Remote Steering Notice
13
Lanyard Stop Switch
14
Stopping the Boat in an Emergency
16
Protecting People in the Water
16
Passenger Safety Message - Pontoon Boats and Deck Boats
17
Wave and Wake Jumping
18
Safety Instructions for Hand-Tilled Outboards
19
Exhaust Emissions
19
Selecting Accessories for Your Outboard
21
Safe Boating Recommendations
21
Recording Serial Number
24
40 Jet Fourstroke Specifications
24
Component Identification
25
Trailering Boat/Outboard
26
Transporting
26
Fuel Requirements
27
Fuel and Oil
27
Low Permeation Fuel Hose Requirement
28
EPA Pressurized Portable Fuel Tank Requirements
28
Fuel Demand Valve (FDV) Requirement
28
Mercury Marine's Pressurized Portable Fuel Tank
29
Filling Fuel Tank
30
Engine Oil Recommendations
30
Checking and Adding Engine Oil
31
Remote Control Features
33
Features and Controls
33
Warning System
34
Power Trim and Tilt
36
Throttle Grip Friction Adjustment - Tiller Handle Models
39
Steering Friction Adjustment - Tiller Handle Models
39
Replaceable Jet Drive Shear Key
40
Important Daily Inspection before each Use
41
Prestarting Check List
41
Operation
41
Operating in Freezing Temperatures
42
Operating in Saltwater or Polluted Water
42
Operating in Shallow Water
42
How the Jet Drive Operates
42
Stopping the Boat in an Emergency
44
Steering the Boat
44
Mooring the Boat
45
Water Intake Blockage
45
Clearing a Lodged Impeller
45
Pre-Starting Instructions
46
Engine Break-In Procedure
46
Starting the Engine - Remote Control Models
46
Starting the Engine - Tiller Handle Models
49
Gear Shifting
52
Stopping the Engine
53
Emergency Starting
53
Outboard Care
56
EPA Emissions Regulations
56
Inspection and Maintenance Schedule
57
Flushing the Cooling System
58
Top Cowl Removal and Installation
60
Exterior Care
60
Battery Inspection
60
Fuel System
61
Steering Link Rod Fasteners
62
Corrosion Control Anode
63
Spark Plug Inspection and Replacement
64
Steering Pull Adjustment
65
Worn/Dull Impeller
66
Impeller Clearance Adjustment
66
Fuse Replacement
67
Timing Belt Inspection
68
Lubrication Points
68
Checking Power Trim Fluid
71
Changing Engine Oil
72
Submerged Outboard
73
Storage Preparation
74
Protecting External Outboard Components
74
Storage
74
Protecting Internal Engine Components
75
Jet Drive
75
Positioning Outboard for Storage
75
Battery Storage
75
Engine Runs Erratically
76
Starter Motor will Not Crank the Engine (Electric Start Models)
76
Engine will Not Start
76
Troubleshooting
76
Engine Overspeed (Excessive RPM)
77
Performance Loss
77
Battery will Not Hold Charge
77
Local Repair Service
78
Service Away from Home
78
Parts and Accessories Inquiries
78
Service Assistance
78
Owner Service Assistance
78
Ordering Literature
80
Mercury Marine Validated Engine Mounting Hardware
82
Accessories Mounted to the Transom Clamp Bracket
82
Outboard Installation
82
Installation Information
86
Determining the Mounting Height of the Outboard Jet
88
Installing Outboard
90
Fastening the Outboard to the Transom
91
Steering Cable - Starboard Side Routed Cable
96
Steering Link Rod Fasteners
97
Steering Cable Seal
99
Fuel Hose Connection - Remote Control Models
99
Electrical Connections and Control Cable Installation
100
Trim-In Stop Adjustment - Power Trim Models
105
Water Testing
106
Maintenance Log
108

Mercury 40 jet fourstroke Manual (61 pages)

Brand: Mercury | Category: Outboard Motor | Size: 3 MB

Table of Contents
2
Warranty Information
5
Transfer of Warranty
5
Warranty Registration United States and Canada
5
Warranty Registration Outside the United States and Canada
5
Mercury Marine Two Years Limited Warranty (Europe)
6
Mercury Marine One Year Limited Warranty (Confederation of Independent States, Middle-East, Africa)
7
Year Limited Warranty against Corrosion
9
Warranty Coverage and Exclusions
10
General Information
12
Boater's Responsibilities
12
Before Operating Your Outboard
12
Boat Horsepower Capacity
12
Outboard Remote Control Models
13
Remote Steering Notice
13
Lanyard Stop Switch
14
Stopping the Boat in an Emergency
15
Protecting People in the Water
15
Wave and Wake Jumping
15
Exhaust Emissions
16
Selecting Accessories for Your Outboard
17
Safe Boating Suggestions
17
Recording Serial Number
18
Jet 40 Specifications
19
Component Identification
20
Installation
21
Installing Outboard
21
Transporting
22
Trailering Boat/Outboard
22
Fuel and Oil
23
Gasoline Recommendations
23
Oil Recommendation
23
New Engine Gasoline/Oil Break-In Mixture
23
Filling Oil Injection System
24
Filling Fuel Tank
24
Features and Controls
25
Remote Control Features
25
Warning System
25
Engine Over-Speed Limiter
27
Power Trim and Tilt
27
Manual Tilt System
29
Throttle Grip Friction Adjustment - Tiller Handle Models
31
Steering Friction Adjustment - Tiller Handle Models
31
Replaceable Jet Drive Shear Key
32
Operation
33
Pre-Starting Check List
33
Operating in Freezing Temperatures
33
Operating in Salt Water or Polluted Water
33
Operating at High Elevations
33
Operating in Shallow Water
33
How the Jet Drive Operates
34
Stopping the Boat in an Emergency
34
Steering the Boat
35
Mooring the Boat
35
Water Intake Blockage
35
Clearing a Lodged Impeller
36
Engine Break-In Procedure
36
Starting the Engine
36
Gear Shifting
39
Stopping the Engine
39
Emergency Starting
40
Maintenance
42
Outboard Care
42
EPA Emissions
42
Inspection and Maintenance Schedule
43
Flushing the Cooling System
43
Top Cowl Removal and Installation
44
Battery Inspection
45
Fuel System
45
Exterior Care
46
Steering Link Rod Fasteners
46
Fuse Replacement
47
Corrosion Control Anode
47
Spark Plug Inspection and Replacement
48
Steering Pull Adjustment
48
Worn/Dull Impeller
49
Impeller Clearance Adjustment
49
Impeller Removal and Installation
50
Lubrication Points
54
Checking Power Trim Fluid
55
Submerged Outboard
56
Storage
57
Storage Preparation
57
Protecting External Outboard Components
57
Protecting Internal Engine Components
57
Jet Drive
57
Positioning Outboard for Storage
57
Battery Storage
57
Troubleshooting
58
Starter Motor will Not Crank the Engine (Electric Start Models)
58
Engine will Not Start
58
Engine Runs Erratically
58
Engine Over-Speed (Excessive RPM)
58
Performance Loss
59
Battery will Not Hold Charge
59
Owner Service Assistance
60
Local Repair Service
60
Service Away from Home
60
Parts and Accessories Inquiries
60
Service Assistance
60
Mercury Marine Service Offices
60

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