Torque Specifications - Tracker Off-Road XTR1000 Service Manual

CYLINDERS, PISTONS, AND RINGS
Piston/Cylinder Clearance
Cylinder Bore
Piston Diameter
Bore x Stroke
Cylinder Trueness (max)
Piston Ring End Gap Installed
Piston Ring Side Clearance Installed
Piston Ring Groove Width
Piston Ring Thickness
Piston Pin Bore (max)
Piston Pin Outside Diameter (min)
CRANKSHAFT
Connecting Rod (small end diameter)
(big end diameter)
Crankshaft Runout (max)
Crankshaft Thrust Clearance

Torque Specifications

Torque (ft-lb)
0-15
16-39
40+
.035-.060 mm
(max) 0.120 mm
80.000-80.010 mm
79.950-79.965 mm
80.0 x 66.2 mm
0.05 mm
(Top) .15-.25 mm
(2nd) .30-.45 mm
(Oil) .10-.35 mm
(Top) .030-.065 mm
(2nd) .020-.055 mm
(Oil) .040-.140 mm
(1st/2nd) 1.202-1.204 mm
(Oil) 2.501-2.503 mm
(1st/2nd) 1.170-1.195 mm
19.045 mm
18.971 mm
19.005-19.018 mm
41.00-41.018 mm
0.05 mm
0.05-0.25 mm
Tolerance
±20%
±15%
±10%
Part
EXHAUST COMPONENTS
Manifold Engine
Muffler Transaxle Bracket
Spark Arrester Muffler
O2 Sensor Manifold
BRAKE COMPONENTS
Brake Disc Hub
Brake Hose Caliper
Brake Hose Master Cylinder
Brake Hose Frame
Master Cylinder Frame
Rear Caliper**** Bearing Housing
Front Caliper**** Knuckle
Remove Reservoir Frame
Front Brakeline Clip Upper A-Arm
Brake Pedal Frame
SUSPENSION COMPONENTS (Front)
A-Arm (Upper) Frame
A-Arm (Lower) Frame
A-Arm (Upper) Knuckle
A-Arm (Lower) Knuckle
Knuckle Tie Rod End
Shock Absorber**** Frame
Shock Absorber**** A-Arm
Knuckle Assembly** Axle
Sway Bar Mount Frame
Sway Bar Link A-Arm
SUSPENSION COMPONENTS (Rear)
Sway Bar Mount Frame
Sway Bar Sway Bar Link
Sway Bar Link Trailering Arm
Trailering Arm Frame
Bearing Housing Assembly Trailering Arm
Shock Trailering Arm
Shock Frame
Hub** Axle
Trailering Arm Rod End Trailering Arm
Torque
Part Bolted to
ft-lb N-m
16 22
16 22
72 in-lb. 8
20 27
16 22
20 27
20 27
8 11
25 34
35 48
35 48
8 11
6 8
18 25
75 102
75 102
75 102
75 102
42 57
75 102
75 102
250 339
42 57
35 48
35 48
35 48
35 48
170 230
35 48
65 88
65 88
250 339
90 122
3