Tracker Off-Road XTR1000 Service Manual page 68

XX145
6. Slide the stationary off and verify only a 0.090"
(2.29 mm) thickness shim is installed. If size is not a
0.090" (2.29 mm) thickness shim, install only a
0.090" (2.29 mm) thickness shim.
SNO-547A
7. Using the Clutch Retention Tool to secure the driven
clutch, install the cap screw and washer making sure
the washer is cupped toward the sheave to secure the
driven clutch assembly to the shaft. Torque to
60 ft-lb (81.6 N-m).
XX145
8. Position the Clutch Alignment Bar onto the driven
clutch making sure the Clutch Alignment Bar does
not touch the fins on the driven clutch. The Clutch
Alignment Bar should only contact the outer portions
of the driven clutch as indicated.
XX456
9. While holding the Clutch Alignment Bar against the
driven clutch as indicated in step 8, position the other
end of the Clutch Alignment Bar above the drive
clutch stationary sheave. Gently rotate the driven
clutch counterclockwise while holding the Clutch
Alignment Bar against the driven clutch. The Clutch
Alignment Bar should not get pushed out by the
drive clutch stationary sheave. If the Clutch Align-
ment Bar does get pushed out by the drive clutch sta-
tionary sheave, add shims as needed.
XX457
XX458
10. Install the Belt Removal Tool turning clockwise into
the driven clutch. Install the drive belt starting from
the bottom of the driven clutch. Remove the Belt
Removal Tool.
67