Assembling - Tracker Off-Road XTR1000 Service Manual

2. If any journal is badly damaged or has wear that is
not within specifications, the crankshaft must be
replaced.

Assembling

 NOTE: The manufacturer recommends that new
gaskets, seals, and O-rings be installed whenever
assembling the engine.
NOTE: For assembling purposes, use oil-dissolvable

molybdenum disulfide grease as engine-assembly
grease.
1. Install the balancer driven gear (A); then install the
balancer shaft (B) making sure to face the punch
mark (C) on the balancer driven gear inward. Align
the projection (D) on the balancer shaft with the slot
(E) in the balancer driven shaft.
SNO-385A
2. Install the water pump drive gear (A) by aligning the
punch mark (B) on the water pump gear with the
shorter spline (C) on the balancer shaft end.
SNO-386A
3. Install the right balancer weight (A) onto the shaft;
then install the washers, lock washers, and secure
using the existing cap screws making sure to align
the punch mark (B) on the shaft with the shorter
spline (C) on the shaft end.
SNO-387A
4. Install the left balancer weight (A) onto the shaft;
then install the washers, lock washers, and secure
using the existing cap screws making sure to align
the punch mark (B) on the shaft with the shorter
spline (C) on the shaft end.
SNO-388A
5. Secure the balancer weights (C) using a small piece
of wood (B). Tighten cap screws to 25 ft-lb
(34 N-m); then bend the locking washer over the cap
screw (A).
SNO-384A
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