Tracker Off-Road XTR1000 Service Manual page 38

XX244
NOTE: The screws used to secure the cover to the

engine are p/n 1423-468 and the screws securing the
cover to the transaxle are p/n 1423-220.
19. Clean the crankshaft end along with the drive clutch
bore using parts cleaner; then place the drive clutch
into position on the crankshaft.
CAUTION
When installing the drive clutch, do not tighten the cap
screw with any kind of impact tool. Tighten cap screw
using a hand torque wrench only. Failure to do so could
result in stationary sheave damage.
20. Using the Drive Clutch Spanner Wrench and Drive
Clutch Bolt Tool, secure using the cap screw and
high collar washer. Tighten to 60 ft-lb (81.6 N-m).
21. Place the movable driven sheave onto the driveshaft.
Install the shim(s); then install the stationary sheave
onto the shaft; then, while holding the sheave,
loosely secure the sheave using the existing washer
(cupped toward the sheave) and cap screw. Tighten
the cap screw to 60 ft-lb (81.6 N-m). Install the drive
belt.
SNO-547
22. Making sure the clutch cover gasket stays within the
channel along the whole CVT cover housing, install
the CVT cover starting from the rear of the vehicle.
23. Latch the clamps securing the CVT cover.
24. Connect the cooling duct to the CVT cover; install
and tighten the clamp securing the cooling duct to
the CVT cover.
VOR-506
25. Secure the duct to the CVT inner cover using the
existing clamp. Tighten securely.
XX271
26. Position the rear splash panel around the frame
tubes; then secure using the existing screws. Tighten
securely.
27. Route the main harness connectors up to the ECM
and make sure they lock into position. Install the
PDMs into the two brackets on the panel.
XX270
28. Install the seat belt retractors to the frame using the
existing nut. Tighten to 60 ft-lb (81.6 N-m).
29. Install the outer rear panels using the existing
screws. Tighten securely.
30. Install the axles into the transaxle and through the
trailing arm.
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