Tracker Off-Road XTR1000 Service Manual page 67

SNO-547
NOTE: Before installing the drive clutch, be sure to

wipe both the crankshaft taper and clutch mounting
taper clean using a clean towel.
2. Place the drive clutch into position on the crankshaft.
CAUTION
When installing the drive clutch, do not tighten the cap
screw with any kind of impact tool. Tighten cap screw
using a hand torque wrench only. Failure to do so could
result in stationary sheave damage.
3. Using the Drive Clutch Spanner Wrench and Drive
Clutch Bolt Tool, secure using the cap screw and
high collar washer. Tighten to 60 ft-lb (81.3 N-m).
4. Install the Belt Removal Tool turning clockwise into
the driven clutch. Install the drive belt starting from
the bottom of the driven clutch. Remove the Belt
Removal Tool.
SNO-778
5. Making sure the clutch cover gasket stays within the
channel along the whole CVT cover housing, install
the CVT cover starting from the rear of the vehicle.
6. Latch the clamps securing the CVT cover.
7. Connect the cooling duct to the CVT cover; install
and tighten the clamp securing the cooling duct to
the CVT cover.
66
VOR-506
8. If the shock absorber was removed, install the rear
shock absorber and secure with the cap screws.
Tighten the upper cap screw to the recommended
torque and the lower cap screw to the recommended
torque.
Checking Clutch Offset
Shims for adjusting offset
Part Number
0648-849
0648-912
0648-850
1. Loosen the clamp securing the cooling duct to the
CVT cover.
2. Unlatch the retaining clips securing the CVT cover.
VOR-506
3. Remove the CVT cover. When removing CVT cover,
disconnect from the front cooling duct.
4. Install the Belt Removal Tool turning clockwise into
the driven clutch. Remove the drive belt starting
from the bottom of the driven clutch. Remove the
Belt Removal Tool
5. Using the Clutch Retention Tool to secure the driven
clutch, remove the cap screw and washer that secure
the driven clutch assembly to the shaft.
Shim Thickness
0.030 (0.76 mm)
0.060 (1.52 mm)
0.090 (2.29 mm)