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Disassembling Differential Assembly
1. Remove the input housing and actuator.
2. Using a Torx T-40 wrench, remove the cap screws
securing the cover.
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3. Using a plastic mallet, tap lightly to remove the dif-
ferential cover. Account for an O-ring and a shim on
the cover side.
4. Remove the differential assembly from the case or
cover. Inspect for damage. Replace if necessary.
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5. Inspect the O-ring for damage. Replace if necessary.
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6. To remove the pinion gear, remove the snap ring.
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7. Carefully pull the pinion gear and bearing out of the
case.
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8. Inspect the pinion gear and bearing for damage.
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9. If the pinion gear or bearing needs to be replaced,
secure the pinion gear in a bearing puller; then
remove the pinion bearing using a press.
CC879
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Table of Contents
Troubleshooting
