Fuel/Lubrication/Cooling; Gas Tank - Tracker Off-Road XTR1000 Service Manual

Fuel/Lubrication/Cooling

! WARNING
Whenever the gasline hoses are removed (other than for
pressure testing), the battery must be disconnected to
prevent inadvertent activation of the electric fuel pump.
! WARNING
Whenever any maintenance or inspection is performed
on the fuel system during which there may be fuel leak-
age, there should be no welding, smoking, open flames,
etc., in the area.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
Refer to the current Special Tools Catalog for the appro-
priate tool description.
NOTE: When indicated for use, each special tool

will be identified by its specific name, as shown in the
chart below, and capitalized.
Description
Oil Pressure Test Kit
NOTE: Special tools are available from the Service

Department.
TROUBLESHOOTING
1. Verify that the electric fuel pump is operating by lis-
tening for a "whirring" sound for several seconds
after the ignition switch is turned to the ON position.
If no sound can be heard, see EFI Sensors/Compo-
nents in Electrical System.
2. Check for a diagnostic trouble code (DTC) on the
LCD gauge. If a code is flashing, see Diagnostic
Trouble Codes (DTC) in Electrical System.
3. Make sure there is sufficient, clean gas in the gas
tank.

Gas Tank

! WARNING
Whenever any maintenance or inspection is made on the fuel
system during which there may be fuel leakage, there should
be no welding, smoking, open flames, etc., in the area.
REMOVING
1. Remove the passenger seat, and battery access panel.
Disconnect battery cables from battery.
2. Disconnect the fuel filler hose from the fender. Seal
off the hose to prevent objects from entering the
hose.
XX084
3. Disconnect the gas tank vent hose
p/n
0644-495
XX105
Extreme care must be taken when removing gas line.
Pressure in the line may cause gas to spray out.
4. Disconnect wire harness connector for fuel pump.
Disconnect the gas line by pushing in on tabs.
XX106
5. Remove the cap screws securing brackets for gas
tank. Remove the three brackets holding tank down.
Slide gas tank toward front of vehicle
! WARNING
69