Servicing Components - Tracker Off-Road XTR1000 Service Manual

NOTE: The indicator mark (A) on the connecting

rod cap will always point to the MAG end of the
crankshaft.
SNO-282A
NOTE: Because the connecting rods and connecting

rod caps are unique, note the ID marks and keep all
associated parts together for assembling purposes.
24. Remove the crankshaft and piston assemblies from
the crankcase.
CAUTION
Pistons can be removed from the top side only.
25. Remove the piston pin clips; then remove the piston
pin.
SNO-868
 NOTE: Before removing the piston pin, de-burr the
piston pin clip groove and the piston pin bore area. If
both areas are de-burred and the piston pin is still dif-
ficult to remove, remove it with the Piston Pin Puller.
SNO-869
26. Straighten the locking tabs securing the cap screws
that secure the balancer shaft; then remove both cap
screws and both balancer weights.
NOTE: To remove the cap screws (A), place a small

piece of wood (B) between the balancer weight (C)
and the crankcase.
SNO-384A
SNO-383A
27. Remove the snap ring securing the water pump drive
gear; then remove the gear and shaft and account for
a spacer and a bearing.
SNO-319

Servicing Components

Thoroughly clean all non-electrical components in
parts-cleaning solvent; then remove any carbon buildup
from the cylinder head and piston dome.
Visually inspect all engine components for wear or dam-
age.
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