Torque Specifications - Tracker Off-Road 800SX Service Manual

Torque Specifications

NOTE: Torque specifications have the following tol-

erances:
Torque (ft-lb)
0-15
16-39
40+
Part
EXHAUST COMPONENTS
Exhaust Pipe Flange Cylinder Head
Exhaust Pipe Muffler
Oxygen Sensor Exhaust Pipe
INTAKE COMPONENTS
Air Cleaner Mount Frame
Intake Hose 2" Elbow Manifold & Intake Duct
Intake Hose 2" Elbow Intake Duct & Air Cleaner
Assembly
Intake Hose Inlet Air Cleaner Assembly
Clamp Frame
COOLING COMPONENTS
Radiator Bracket Frame Stamping
FUEL SYSTEM COMPONENTS
Fuel Pump Fuel Tank
BRAKE COMPONENTS
Master Cylinder Frame
Master Cylinder Remove Tank Frame
Rear Brake Hose Master Cylinder
Rear Brake Hoses Hydraulic Caliper
Front Brake Hose Master Cylinder
Front Brake Hoses Hydraulic Caliper
Rear Brake Hose Frame
Front Brake Hose Frame
Brake Pedal Frame
Knuckle Front Brake Caliper
Knuckle Rear Brake Caliper
ACCELERATOR COMPONENTS
Accelerator Pedal Splash Panel
SHIFTER COMPONENTS
Tilt Steering Sub-Assembly Frame
Steering Column Support Steering Column
Bracket
Shifter Cable Eyelet Shifter Column Casting
Shift Cable Threads Tilt Steering Sub-Assembly
Shift Cable Threads Shift Cable Bracket
Transaxle
Shift Lever Shifter Knob
Shift Cable Bracket Transaxle
ELECTRICAL COMPONENTS
Tilt Sensor Frame
Starter Solenoid Frame
Ground Wire Engine
ECM Behind Seat Storage Box
Starter Engine Backplate
Alternator Pivot Engine Block
Alternator Adjuster Alternator Bracket
PDM Bracket Frame
STEERING COMPONENTS
Rack & Pinion Housing Bracket, Rack Mount
Tolerance
±20%
±15%
±10%
Torque
Part Bolted to
ft-lb N-m
45 61.2
16 21.8
20 27.2
16 21.8
11 in- 1.25
lb
11 in- 1.25
lb
11 in- 1.25
lb
17 in- 1.92
lb
20 27.2
70 95.2
16 21.8
4 5.4
20 27.2
20 27.2
20 27.2
20 27.2
6 8.2
6 8.2
16 21.7
45 61.2
45 61.2
8 10.9
16 21.8
24 in- 2.72
lb
6 8.2
20 27.2
20 27.2
20 27.2
8 10.9
5 6.8
10 13.6
16 21.8
12 in- 1.36
lb
14.8 20
33.2 45
14.8 20
10 13.6
16 21.8
Part
STEERING COMPONENTS (cont.)
Bracket Rack Mount Frame (with weld nut)
Bracket Rack Mount Frame (with nut)
Intermediate Shaft Rack & Pinion
Steering Shaft Steering Wheel
Tilt Steering Subassembly Frame
Bracket Steering Column Steering Column
Support
Tilt Steering Shock Bracket Steering Column
Support
Tilt Steering Shock Frame
EPS Mount Brackets Frame
EPS Mount Brackets EPS Unit
Intermediate Shaft EPS Unit
CHASSIS ASSEMBLY
Skid Plates Frame
Bumper Frame
Front Engine Bracket — Frame
Driver Side
Front Engine Bracket — Frame
Passenger Side
Front Engine Bracket — Front Engine Mount
Driver & Passenger Side Assembly
Seat Structure Frame
Bumper Bracket Frame
Rubber Mount Engine Bracket
Tow Hook Frame
Cargo Box Hinge Point Frame
Cargo Box Shock Frame/Cargo Box
SEAT ASSEMBLY
Driver Seat Tube Driver Seat Base/Backrest
Seat Slider Seat Tube
Seat Slider Seat Structure
Seat Bracket Seat Tube
Lock Handle Seat Bracket
Seat Belt Retractor/Anchor Frame
Seat Belt D-loop Rear ROPS
ROPS ASSEMBLY
Canopy Front Hoop Frame
Canopy Front Hoop Canopy Rear Hoop
Canopy Rear Hoop Frame
Shoulder Restraint Upper Frame
Shoulder Restraint Lower Frame
Flag Mount Bracket Canopy Rear Hoop
SUSPENSION COMPONENTS (Front)
Front Shock Frame/Upper A-Arm
Upper A-Arms Frame
Lower A-Arms Frame
Ball Joint Knuckle
Knuckle** Tie Rod End
Knuckle Assembly/Front Hub Front Axle
Sway Bar Mount Frame
Sway Bar Link Sway Bar (1-2 threads
exposed)
Sway Bar Link A-arm (5-6 threads
exposed)
SUSPENSION COMPONENTS (Rear)
Upper A-Arms Frame
Lower A-Arms Frame
Lower A-Arm Knuckle Assembly
Upper A-Arm Knuckle Assembly
Rear Shock Upper A-Arm
Rear Shock Frame
Knuckle Assembly/Rear Hub Rear Axle
Torque
Part Bolted to
ft-lb N-m
45 61.2
16 21.8
45 61.2
25 34
16 21.8
24 in- 2.72
lb
6 8.2
6 8.2
16 21.8
16 21.8
24 32.6
6 8.2
16 21.8
45 61.2
45 61.2
16 21.8
6 8.2
20 27.2
45 61.2
20 27.2
30 40.8
10 13.6
2 2.7
8 10.9
2 2.7
8 10.9
8 10.9
60 81.6
35 47.6
45 61.2
45 61.2
45 61.2
20 27.2
20 27.2
6 8.2
45 61.2
45 61.2
45 61.2
45 61.2
32 43.5
250 339
20 27.2
45 61.2
45 61.2
45 61.2
45 61.2
45 61.2
45 61.2
250 339
3