Tracker Off-Road XTR1000 Service Manual page 56

SNO-305
23. Position the oil pump chain guide with the existing
mounting locations and secure using the existing cap
screws. Tighten to 7.2 ft-lb (9.8 N-m).
24. With a new gasket and the existing dowel pins in
place, install the oil pan and install the differ-
ent-length cap screws. Using the pattern shown,
tighten the screws to 86 in.-lb (9.7 N-m).
SNO-306
NOTE: If the oil pan drain plug was removed,

always install new plug washer and reservoir O-ring.
NOTE: At this time, rotate the engine to the upright

position.
NOTE: Prior to installing the cam chain tensioner,

ensure the chain is properly seated to the gear on the
crankshaft.
25. Install the chain guides and secure using the existing
cap screws (threads coated with blue Loctite #243).
Tighten to 86 in.-lb (9.7 N-m).
YM-016A
NOTE: Clean the tapered portion of the crankshaft

and the flywheel.
26. With the key installed into the crankshaft, install the
flywheel onto the crankshaft aligning with the key on
the crankshaft until it is fully seated. Using a rubber
hammer, tap the rotor onto the crankshaft.
27. Apply Three Bond Sealant to the stator grommet;
then place the grommet into the crankcase groove.
SNO-625
28. Install the magneto cover and secure using the exist-
ing Allen-head screws. Tighten to 8.7 ft-lb
(11.8 N-m).
29. Position the alternator output assembly with the
magneto cover; then thread the lip seal into the
cover. Using a 41 mm crowfoot wrench, tighten the
lip seal to 60 in.-lb (6.8 N-m).
XX315
30. Tighten the alternator output black cap screw to 70
ft-lb (95.2 N-m).
31. Position a new cylinder head gasket onto the crank-
case; then position the existing dowel pins into the
cylinder.
32. Route the timing chain through the cylinder head
assembly and place the head onto the crankcase.
NOTE: Make sure to use new cap screws 3-10 when

installing the head.
33. Lubricate the cap screws 3-10; then secure the cylin-
der head assembly to the crankcase using the existing
cap screws. Tighten to 18 ft-lb (24.5 N-m); then
loosen the cap screws and re-tighten to 18 ft-lb
(24.5 N-m).
55