Torque Specifications - Tracker Off-Road 500S Service Manual

CYLINDER, PISTON, AND RINGS
Piston Skirt/Cylinder Clearance
Piston Diameter 15 mm from Skirt End
Piston Ring Free End Gap (max)
Bore x Stroke
Cylinder Trueness (max)
Piston Ring End Gap — Installed (min)
Piston Ring to Groove Clearance (max)
(1st/2nd)
Piston Ring Groove Width
Piston Ring Thickness
Piston Pin Bore (max)
Piston Pin (min)
CRANKSHAFT
Connecting Rod (small end) (max)
Connecting Rod (big end side-to-side)
Connecting Rod (big end width)
Connecting Rod (small end deflection)
(max)
Crankshaft (web-to-web)
Crankshaft Runout (max)
CAMSHAFT AND CYLINDER HEAD
Cam Lobe Height (min)(intake)
(exhaust)
Camshaft Journal Holder (right & center)
Inside Diameter (left)
Camshaft Journal Outside(right & center)
Diameter (left)
Camshaft Runout (max)
Cylinder Head/Cover Distortion (max)
0.60-0.73 mm
88.96-88.98 mm
(1st) 8.0 mm
(2nd) 8.3 mm
89.0 x 71.2 mm
0.01 mm
0.30 mm
0.06 mm
(1st) 1.01-1.03 mm
(2nd) 1.21-1.23 mm
(oil) 2.01-2.03 mm
(1st) 1.01-1.03 mm
(2nd) 1.17-1.19 mm
20.008 mm
19.994 mm
20.021 mm
0.10-0.55 mm
21.95-22.00 mm
3.0 mm
60.9 mm
0.03 mm
34.71 mm
34.48 mm
22.01-22.04 mm
17.51-17.54 mm
17.466-17.480 mm
21.959- 21.980 mm
0.03 mm
0.05 mm

Torque Specifications

NOTE: Torque specifications have the following tol-

erances:
Torque (ft-lb)
0-15
16-39
40+
Part
EXHAUST COMPONENTS
Exhaust Pipe Cylinder Head
Spark Arrester Muffler
O2 Sensor Exhaust Pipe
BRAKE COMPONENTS
Brake Disc (Front/Rear)** Hub
Brake Hose Caliper
Brake Hose Master Cylinder
Master Cylinder Frame
Caliper**** Knuckle
Brake Pedal Frame
Rear Caliper Bracket Gear Case
Banjo Bolt Brakeline Junction
ELECTRICAL COMPONENTS
Coil* Bracket
STEERING COMPONENTS
Steering Wheel** Steering Shaft
Rack and Pinion Assembly Frame
Tie Rod End** Knuckle
Tie Rod Tie Rod End
Intermediate Shaft Steering Column
Intermediate Shaft Rack
Tilt Assembly Steering Support
Gas Spring Steering Support
CHASSIS/ROPS ASSEMBLY
Shift Axle Support Frame
Front/Rear ROPS Tube Arm Rest/Steering Support
Top ROPS Support Front/Rear ROPS Tubes
Rear ROPS Tube Lower ROPS Support
Shift Lever/Lever Assembly Frame
Shift Cable Mounting/Adjuster Shift Cable
Seat Belt Loop ROPS
Side Panel/Spacer Cargo Box Frame
Tilt Pivot Bushing Cargo Box Frame
Latch Striker Cargo Box Liner
Tolerance
±20%
±15%
±10%
Torque
Part Bolted to
ft-lb N-m
15 20.4
50 in.-lb 5
18.5 25
25 34
25 34
25 34
15.5 21
20 27.2
15.6 21.1
32 45
18 25
8 11
25 34
35 48
30 41
8 11
15 20.4
15 20.4
23 31.3
15 20.4
48 in.-lb 5
47 64
47 64
47 64
15 20.4
20 27
42 57
25 34
15 20.4
60 in.-lb 7
3