General Information/Foreword; Specifications - Tracker Off-Road XTR1000 Service Manual

General
Information/Foreword
This Service Manual contains service, maintenance, and
troubleshooting information for the 2020 XTR1000 model.
The complete manual is designed to aid service personnel
in service-oriented applications.
This manual is divided into sections. Each section covers a
specific vehicle component or system and, in addition to
the standard service procedures, includes disassembling,
inspecting, and assembling instructions. When using this
manual as a guide, the technician should use discretion as
to how much disassembly is needed to correct any given
condition.
This service manual is designed primarily for use by a
basic level technician. The procedures found in this man-
ual are of varying difficulty, and certain service proce-
dures in this manual require one or more special tools to
be completed. The technician should use sound judgment
when determining which procedures can be completed
based on their skill level and access to appropriate special
tools.
NOTE: Whenever a part is worn excessively, cracked,

or damaged in any way, replacement is necessary.
When replacement of parts is necessary, use only genuine
parts. They are precision-made to ensure high quality and
correct fit. Refer to the appropriate Illustrated Parts Manual
for the correct part number, quantity, and description.
All publications and decals display the words Warning,
Caution, Note, and At This Point to emphasize important
information. The symbol ! WARNING identifies
personal safety-related information. Be sure to follow the
directive because it deals with the possibility of serious
personal injury or even death. A CAUTION identifies
unsafe practices which may result in vehicle-related dam-
age. Follow the directive because it deals with the possi-
bility of damaging part or parts of the vehicle. The
symbol  NOTE: identifies supplementary information
worthy of particular attention. The symbol
THIS POINT directs the technician to certain and
specific procedures to promote efficiency and to improve
clarity.
At the time of publication, all information, photographs,
and illustrations were technically correct. Some photo-
graphs used in this manual are used for clarity purposes
only and are not designed to depict actual conditions.
Because products are constantly refined and improved,
no retroactive obligation is incurred.
All materials and specifications are subject to change with-
out notice.
2
NOTE: Specifications subject to change without notice.

Dry Weight (approx)
ROPS Tested Curb Weight
Length (overall)
Height (overall)
Width (overall)
Tire Size
Tire Inflation Pressure
Spark Plug Type
Spark Plug Gap
Gas Tank Capacity
Coolant Capacity (60% Antifreeze/40%
Water Mixture)
Front Differential Capacity
Transaxle Capacity
Engine Oil Capacity
(Approx. Capacity at oil change)
Compression Ratio
Gasoline (recommended)
Engine Oil (recommended)
Front Differential Lubricant
Transaxle Lubricant
Belt Width
Brake Fluid
Taillight/Brake Light
Headlight
Electric Starter Type
Cooling Fan 1 On
Cooling Fan 1 Off
Cooling Fan 2 On
Cooling Fan 2 Off
Thermostat Opening Temperature
Ignition Coil Resistance

AT
Ignition Coil Primary Voltage
Stator Coil Resistance
Pickup Coil Resistance
AC Magnetos Output
Alternator Output
Ignition Timing
Intake Air Temperature Sensor
Coolant Temperature Sensor
Valve Head Diameter
Valve/Tappet Clearance
(cold engine) (max)
Valve Guide/Stem
Clearance (max)
Valve Guide Inside Diameter (max)
Valve Head Thickness (min)
Valve Seat Angle
Valve Spring Free Length (min)
Valve Spring Tension @ 34.6 mm
* Visible at plug threads.

Specifications

CHASSIS
821 kg (1812 lb)
1179.4 kg (2600 lb)
345.4 cm (136 in.)
172.7 cm (68 in.)
162.6 cm (64 in.)
30 x 10-15 — front
30 x 10-15 — rear
14 psi (96.5 kPa) — front
22 psi (151.7 kPa) — rear
MISCELLANEOUS
NGK CR9EB
0.7-0.8 mm (0.028-0.031 in.)
37.85 L (10 U.S. gal)
9.5 L (2.5 U.S. gal)
400 ml (13.5 fl oz)*
1.2 L (40.5 fl oz)
2.55 L (2.70 U.S. qt)
11.3:1
Regular gas 86 PON, 91 RON or
higher/ethanol content not to
exceed 10%
ACX All Weather (Synthetic)
SAE-Approved 80W-90 Hypoid
Synthetic Transaxle Fluid with EP
38.4 mm
DOT 4
LED
Halogen H13 with LED
Constant Mesh
COOLING SYSTEM
194° F (90° C)
185° F (85° C)
203° F (95° C)
194° F (90° C)
156.2-163.4° F (69-73° C)
ELECTRICAL SYSTEM
(primary) 1.40 ohm ± 15%
(secondary) 10,000 ohm ± 15%
Battery Voltage
0.19 ohm ± 20%
495 ohm ± 20%
14 volts, 39 A @ 5000 RPM
65 amps
8° BTDC @ 1500 RPM
315 ohm @ 176° F (80° C)
5,740 ohm @32° F (0° C)
310-326 ohm @ 176° F (80° C)
183.6 ohm @ 212° F (100° C)
VALVES AND GUIDES
(intake) 30.90-31.10 mm
(exhaust) 25.90-26.10 mm
(intake) 0.16 mm
(exhaust) 0.22 mm
(intake) 0.08 mm
(exhaust) 0.10 mm
4.550 mm
2.3 mm
45° +15'/+30'
37.59 mm
112.30-129.30 N (25.25-29 lb)