Engine; Removing Engine - Tracker Off-Road XTR1000 Service Manual

Engine

This section has been organized into sub-sections which
show a progression for the complete servicing of the
engine.
To service bottom-side components, the engine must be
removed from the frame. To service top-side or left-side
components, the engine does not have to be removed
from the frame.
NOTE: The manufacturer recommends the use of

new gaskets, lock nuts, and seals and lubricating all
internal components when servicing the engine.
NOTE: A new ROV and an overhauled ROV engine

require a "break-in" period. The first 10 hours (or
200 miles) are most critical to the life of this ROV.
Proper operation during this break-in period will
help ensure maximum life and performance from the
ROV. Instruct the customer to follow the proper
break-in procedure as described in the Operator's
Manual.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
Refer to the current Special Tools Catalog for the appro-
priate tool description.
NOTE: When indicated for use, each special tool

will be identified by its specific name, as shown in the
chart below, and capitalized.
Description
Magneto Rotor Remover Set
Piston Pin Puller
Spanner Wrench
Surface Plate
V Blocks
Clutch Puller
 NOTE: Special tools are available from the Service
Department.

Removing Engine

1. Remove the seats, shift knob, handle, rear access
console, and the center console.
2. Remove the rear cargo tray. Remove the three screws
securing the rear of the cargo tray heat shield to the
rear fascia heat shield.
VOR-502
3. Remove the skid plate. Remove the screws (A) and
nuts securing the rear hoop frame to the main frame.
Remove the hoop frame assembly
VOR-501
4. Remove the springs securing the muffler to the man-
p/n
ifold.
0444-254
Common Tool
0444-240
Common Tool
Common Tool
0744-080
XX242
5. Remove the three cap screws and nuts securing the
muffler to the rear transaxle mount; then slide the
muffler to the right and out from the vehicle.
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