Starter Motor - Tracker Off-Road XTR1000 Service Manual

XX337A
XX338A
2. Install the needle adapters to the multimeter leads;
then select DC Voltage on the multimeter.
3. Connect the red tester lead to the blue/brown wire
and the black tester lead to the violet/black wire; then
turn the ignition switch ON and observe the meter.
The meter should read 0.3-1.5 DC volts.
4. Tilt the sensor 60° or more to the left and right while
observing the meter. The meter should read 3.0-7.0
DC volts after approximately one second in the tilted
position. If the meter readings are not as specified,
the tilt sensor is defective.
XX338B
 NOTE: When replacing the sensor after testing,
make sure the arrow marking is directed up.

Starter Motor

The starter is located below the engine oil filter.
 NOTE: The starter motor is not a serviceable com-
ponent. If the starter is defective, it must be replaced.
92
REMOVING
1. Disconnect the battery; then remove the rear skid
plate and engine cover.
CAUTION
Always disconnect the negative battery cable from the
battery first; then disconnect the positive cable.
2. Remove the nut (A) securing the positive cable to the
starter; then remove the cable from the starter; then
remove the two cap screws (B) securing the starter;
then remove the starter.
XX339
INSTALLING
1. Install the starter. Secure with two cap screws (B)
with blue Loctite #243. Tighten to 19 ft-lb (25.8 N-m);
then install the positive cable to the starter and secure
with nut (A).
XX339
2. Install the rear skid plate and engine cover: then con-
nect the battery.
TESTING VOLTAGE
Perform this test on the starter positive terminal.
NOTE: The ignition switch must be in the ON posi-

tion, and the shift lever in the PARK position.
1. Set the meter selector to the DC Voltage position.
2. Connect the red tester lead to the starter terminal (A);
then connect the black tester lead to ground.