Tracker Off-Road XTR1000 Service Manual page 134

7. Install the shift shaft gear onto the shift shaft with the
timing marks facing up; then install into the case
with the gear aligning with the shift drum gear.
XX359
8. Install the output gear. Use slight force to seat it and
ensure the gear teeth engage with the intermediate
shaft.
XX360
NOTE: Rotate the shift drum and the shift shaft to

ensure the timing marks are correctly aligned.
9. Install the star detent over the shift drum aligning the
appropriate splines of the detent with the shaft
splines and the dot facing up.
10. Install the reverse idler gear.
XX361
11. Apply a coat of Loctite #5699 to the case; then
ensuring the shift shaft (O-ring lightly coated with
grease) and shift rail are correctly seated, install the
cover.
XX362
 NOTE: It will be necessary to tap the cover onto the
case using a rubber mallet. Ensure the alignment pins
are properly oriented.
12. Secure the cover with the cap screws and tighten to
20 ft-lb (27.2 N-m).
13. Install the gear position switch. Secure with the wave
washer and snap ring.
XX363
14. Install the bell crank, being sure to correctly align the
splines of the bell crank and shift shaft and secure
with a new lock nut. Tighten to 15 ft-lb (20.4 N-m).
XX364
15. Install the detent (gold plug) with spring and O-ring.
Tighten to 20 ft-lb (27.2 N-m).
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