Water Pump - Tracker Off-Road XTR1000 Service Manual

Water Pump

! WARNING
When servicing the water pump, disconnect the battery
cables to avoid injury.
REMOVING
1. Drain the engine coolant.
2. Remove the outer CVT cover, the driven clutch,
drive clutch and the belt.
3. Remove the inner CVT cover to gain access to the
water pump assembly.
XX446
4. Obtain top-dead-center (TDC) by rotating the crank-
shaft (clockwise) until the mark (A) on the magneto
rotor is aligned with the pointer (B) on the magneto
cover and the #3 piston is at TDC.
NOTE: There are two "I" marks on the magneto

rotor. If the "I" mark (with the "H" mark) is shown,
turn the crankshaft 180° until the "I" mark (without
the "H" mark) is shown.
SNO-863
5. Disconnect all hoses from the water pump; then
remove the Allen-head screws securing the water
pump assembly to the crankcase; then remove the
assembly. Account for two dowel pins and two gas-
kets.
74
SNO-278
DISASSEMBLING/ASSEMBLING
SNO-372
1. Remove the screws securing the water pump cover to
the water pump; then remove the impeller.
2. Remove the water pump seal (A) from the water
pump housing (B).
SNO-373A
3. Remove the bearing (A) and the oil seal (B) from the
water pump housing (C).