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O P E R A T O R ' S MA N U A L
D o n o t r e mo v e t h i s O p e r a t o r ' s Ma n u a l
f r o m t h i s A T V a c c o r d i n g t o t h e g u i d e l i n e s
a n d a g r e e me n t w i t h t h e U . S . C o n s u me r
P r o d u c t S a f e t y C o mmi s s i o n .
A c t u a l v e h i c l e a p p e a r a n c e m a y v a r y
6 0 0
p / n : 2 2 6 3 - 1 7 3
0 4 / 2 1
R e a d t h i s ma n u a l c a r e f u l l y .
I t c o n t a i n s i mp o r t a n t
s a f e t y i n f o r ma t i o n .
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Table of Contents
Related Manuals for Tracker Off-Road 600
Summary of Contents for Tracker Off-Road 600
- Page 1 O P E R A T O R ’ S MA N U A L A c t u a l v e h i c l e a p p e a r a n c e m a y v a r y p / n : 2 2 6 3 - 1 7 3 0 4 / 2 1 D o n o t r e mo v e t h i s O p e r a t o r ’...
- Page 2 Your ATV Can Be Hazardous to Operate. A collision or rollover can occur quickly, Labels should be considered as perma- even during routine maneuvers such as nent parts of the ATV. If a label comes off turning and driving on hills or over obsta- or becomes hard to read, contact your cles, if you fail to take proper precau- authorized dealer for a replacement.
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Page 3: Foreword
Foreword Congratulations and thank you for pur- Some illustrations used in this manual are chasing a TRACKER OFF ROAD All- used for clarity purposes only and are not Terrain Vehicle (ATV). Built with Ameri- designed to depict actual conditions. engineering manufacturing Because the manufacturer constantly know-how, it is designed to provide supe-... -
Page 4: Table Of Contents
Table of Contents Foreword ..........1 General Information ......40-50 Parts and Accessories......1 Control Locations and Functions ..40 Power Steering ........42 Division I — Safety Speedometer/LCD Gauge ....43 Diagnostic Trouble Code s....46 ATV Safety Alert ........4 Oil Level Stick ........47 Rider Training Course...... -
Page 5: Division I - Safety
Division I — Safety AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. • Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. •... -
Page 6: Atv Safety Alert
ATV Safety Alert The U.S. Consumer Product Safety Com- • A child under 16 years old should mission has concluded that ATVs may never operate an ATV without adult present a risk of DEATH or SEVERE supervision. Children need to be INJURY in certain circumstances: observed carefully because not all chil- dren have the strength, size, skills, or... -
Page 7: Rider Training Course
Rider Training Course The manufacturer sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previ- ous ATV riding experience will receive a $100.00 coupon from the manufacturer through the Specialty Vehicle Institute of America/ATV Safety Institute after com- pleting the training course (U.S. -
Page 8: Hangtags
Hangtags This vehicle comes with hangtags containing important safety information. Anyone who rides the vehicle should read and understand this information before riding. - Page 9 Hangtags...
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Page 10: Warning Labels & Information
Warning Labels & Information This vehicle comes with several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your authorized dealer for a replacement. - Page 11 Warning Labels & Information OHA-WL2021_TR_2 F. 7411-135 H. 4411-673 G. 0411-426 I. 4411-550...
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Page 12: Warnings
Warnings ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered. - Page 13 ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
- Page 14 ! WARNING POTENTIAL HAZARD Failure to use extra care when operating on rough, slippery, or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or ATV control, which could result in an accident including a rollover. HOW TO AVOID THE HAZARD Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
- Page 15 ! WARNING POTENTIAL HAZARD Removing hands from handlebar or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
- Page 16 ! WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator’s Manual. Always check the terrain carefully before you start down any hill.
- Page 17 NEVER OPERATE UP OR DOWN INCLINES STEEPER THAN 25° ! WARNING POTENTIAL HAZARD Failure to release the brake lever lock before driving the ATV. WHAT CAN HAPPEN Driving the ATV with the brake lever lock engaged could cause a change in han- dling or loss of brakes and cause an accident.
- Page 18 ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in this Operator’s Manual.
- Page 19 ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
- Page 20 ! WARNING POTENTIAL HAZARD Operating the ATV through deep or fast-flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV in fast-flowing water or in water deeper than the footrests. Remember that wet brakes may have reduced stopping capability.
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Page 21: Prevention
Prevention Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up con- trol over the situation. -
Page 22: Atv Condition
Gloves 5. Chassis Your hands are targets for flying objects 6. Miscellaneous Items and branches. Along with providing skin 1. Tires and Wheels protection, gloves will shield your hands from harsh weather. Wear gloves that are Correct tire pressure is crucial. Consult weather resistant and have a gripping sur- the ATV Specifications section of this face to keep them from sliding off the... -
Page 23: First Aid And Survival
B. Throttle 5. Chassis Before starting the ATV, push the throttle Grass and leaves can gum-up your suspen- lever several times. The throttle should sion and shocks. Clear and clean the sus- have a free, smooth range of motion. If it pension arms, shock springs, and fenders. -
Page 24: Active Riding
Tools Cellular Phone Routine maintenance will generally elim- It may be necessary to make an urgent inate the need for emergency repairs. phone call. Riding on rough terrain could loosen Maps/GPS (Global nuts, bolts, and fasteners. Especially on Positioning System) long rides, carrying the right tools can Maps may be unnecessary when you’re prevent an inconvenience from becoming... -
Page 25: Sound Judgment
Sound Judgment Overview Trail Riding Use sound judgment when trail riding; You are not invincible. Knowing that the that means riding on a trail that fits your first “S” in “P.A.S.S.” stands for “Sound ability level. If the trail is pretty rugged, Judgment”... -
Page 26: Those Around You
ATV Maintenance Those Around You You have to maintain your ATV. The General Maintenance section of this People do all kinds of things that you can’t Operator’s Manual tells you about taking predict or control. care of your ATV. If, at any time, abnor- Riding Companions mal noises, vibrations, or improper func- Leave a lot of space between you and... -
Page 27: Load Capacity Ratings Chart
Load Capacity Ratings Chart ! WARNING POTENTIAL HAZARD ITEM Specifications Overloading the ATV or carrying or tow- (lb) (kg) ing cargo improperly. Maximum Load Capacity WHAT CAN HAPPEN Front Rack (max) Could cause changes in ATV handling, Rear Rack (max) which could lead to an accident. - Page 28 Your Physical Condition Alcohol - Effects* Your physical condition is critical to safe The Number of Drinks that Impair ATV operation. Don’t ride when tired Mental and Physical Abilities and consider your health when planning longer rides. 1-2 DRINKS Mental processes such as restraint, Don’t ride: awareness, concentration, and judg- 1.
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Page 29: Supervision
Supervision Overview ATVs are all a little different from the handling to the stability to the controls. You’re responsible for supervising those So regardless of how much experience who ride your ATV. Your wisdom is valu- your family members have with ATVs, able ... -
Page 30: Division Ii - Operation/Maintenance
Division II — Operation/Maintenance Specifications ENGINE Type Four-Cycle/Liquid Cooled Bore x Stroke 94 mm x 86 mm (3.70 x 3.38 in.) Displacement 597 cc (36.43 cu in.) Spark Plug Type NGK LKR7E Spark Plug Gap 0.7-0.8 mm (0.027-0.031 in.) CHASSIS Length (Overall) 209.3 cm (82.4 in.) Height (Overall) -
Page 31: Location Of Parts And Controls
Location of Parts and Controls 1. Battery 2. Power Distribution Module 3. Storage Compartment 4. Operator’s Manual Location 5. Seat Latch 6. Taillight 7. Rear Foot Brake 8. Shift Lever OHA001 9. Gas Cap 10. Headlights 11. Winch (if equipped) 12. -
Page 32: Atv Operation
ATV Operation Basic Operating CAUTION Maneuvers Do not run the starter motor for more than 8 seconds per starting attempt. Active riding and basic maneuvers are The starter motor may overheat caus- the foundation of your ATV ride. Without ing severe starter motor damage. basic skills, it’s impossible to move to Allow 15 seconds between starting this level —... - Page 33 Shifting CAUTION 1. To engage any gear position from Always come to a complete stop before park, move the shift lever upward to attempting to shift from one range to the desired position. R (reverse), N the other or into reverse. Always shift (neutral), H (high range), or L (low on level ground, or engage the brake range).
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Page 34: Handling The Atv (Active Riding Techniques)
Handling the ATV (Active Riding ! WARNING Techniques) Parking on any incline can allow the vehicle to move, causing injury or Active riding involves moving your body. damage. You must learn to lean and shift your weight into your turns to maintain control. CAUTION Your safety depends on using safe riding Parking on any incline puts exces-... - Page 35 Leaning, Weight Shift, Wide Turns and Balance Many ATV accidents happen during turns. If you don’t understand turning techniques, When you turn, the trick is to move for- it’s easy for the ATV to get away from you ward and slide over to the side of the seat by losing traction, plowing, or tipping.
- Page 36 Sharp Turns K-Turns After mastering wide turns, practice the Use K-turns if you accidentally stall advanced skill of sharp turns. while riding uphill; you need to take action before the ATV rolls backward down the hill. ATV-0038 ATV-0039 ATV-0040 1. Ease off the throttle as you approach the turn to slow down.
- Page 37 4. Get off the ATV on the uphill side. 1. Shift down and accelerate before you start climbing; then maintain a steady 5. If you’re to the left of the ATV, turn pace. the handlebar all the way left. 2. Lean as far forward as possible. For 6.
- Page 38 1. Keep your speed low and consistent. 2. Shift all your body weight to the uphill side of the seat; also, support your weight on the uphill footrest. 3. Steer like you’re driving into the hill. 4. If the ATV feels like it’s tipping, turn the handlebar downhill.
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Page 39: Tips
Crossing Obstacles 7. Keep your body loose to absorb any shock. Crossing obstacles is risky; avoid it if possible. Riding over logs, rocks, and 8. If the ATV starts tipping, shift your ruts means combining all the active rid- weight to keep it in balance. ing skills into one big motion. - Page 40 2. Keep your hand off the brakes until 3. Make sure you have a way out on the you’re out of the skid. other side of the water. 3. Shift your weight forward. 4. If you get stuck in the sludge or mud, try rocking the ATV from side to side.
- Page 41 Shutting Down Properly NOTE: vehicle should allowed to idle until fan shuts off This vehicle is equipped with an elec- indicating the engine has returned to tronic cooling fan to aid in cooling the normal temperature. engine. The fan operates when coolant temperatures exceed predetermined...
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Page 42: General Information
General Information Control Locations and Shift Lever Functions Ignition Switch Key Two keys come with the ATV. Keep the spare key in a safe place. An identifying number is stamped on each key. Use this number when ordering a replacement key. Ignition Switch The ignition switch has three positions. - Page 43 If the ATV is equipped with a manual 4WD Lock feature: To engage the lock from ! WARNING 4WD, slide the switch up and move fully Always check to be sure that the to the left. To disengage the lock, move brake lever lock has been disengaged the switch lever to the right.
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Page 44: Power Steering
Throttle Limiter Screw In an emergency, slide the switch to the OFF position to stop the engine. Apply the brakes to stop the wheels. Starter Button Pushing in on this button activates the starter motor. Before starting the engine, make sure the ignition switch is in the ON position, the transmission is in neu- tral, and the brake lever lock is engaged. -
Page 45: Speedometer/Lcd Gauge
The EPS system is battery system pow- NOTE: Turn the key switch to the ered; therefore, the battery must be in OFF position then back to the ON posi- good condition and fully charged. Power tion to reset the malfunction code. If delivery and overload protection is pro- the code continues to be displayed, vided by an EPS relay and 30-amp fuse... - Page 46 A diagnostic trouble code (DTC) will B. Press and hold Set/Reset Button (4) flash on the LCD whenever an EFI until minutes stop scrolling and the system error is detected. After 30 sec- hour display starts to scroll. onds, the gauge will return to normal, Momentarily release when correct but the code will continue to flash hour is displayed;...
- Page 47 12. Temperature Indicator — The tempera- NOTE: Debris in front of the engine ture icon will flash to indicate a high (or packed between the cooling fins engine temperature condition. The icon of the radiator) can reduce cooling should not be visible during normal capacity.
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Page 48: Diagnostic Trouble Codes
Diagnostic Trouble Display Fault Description Codes P0337 Crankshaft Angle Sensor Circuit/SG P0339 Crankshaft Angle Sensor Intermittent/ Display Fault Description Erratic C0063 Tilt Sensor Circuit High P0444 Intermittent/Erratic Voltage Condition C0064 Tilt Sensor Circuit Low/SG/Open on EVAP Purge Control Valve Circuit Output C1263 Backup/Reverse-Light Circuit Open P0458 Low Voltage Situation on EVAP... -
Page 49: Oil Level Stick
Oil Level Stick 2. To lock the seat into position, slide the front of the seat into the seat There is an oil level stick for checking retainers, line up seat latch and latch the engine oil level. To check the oil pin and push down firmly on the rear level, use the following procedure: of seat. -
Page 50: Transporting
When loading a trailer properly, two 2. Secure the ATV with load rated hold- items are critical: Gross Trailer Weight down straps. (the weight of the trailer plus cargo) and NOTE: Suitable hold-down straps Trailer Tongue Weight. are available from your authorized dealer. -
Page 51: Engine Break-In
Allow the engine to cool before filling the gas tank. Care must be taken not to over- fill the tank. If overfilled, gas may leak onto the engine creating a fire hazard. ! WARNING Do not over-flow gasoline when fill- ing the gas tank. -
Page 52: Burnishing Brake Pads
Burnishing Brake Pads During the first 10 hours of operation, always use less than 1/2 throttle. Varying Brake pads must be burnished to achieve the engine RPM during the break-in full braking effectiveness. Braking dis- period allows the components to “load” tance will be extended until brake pads (aiding the engine/transmission compo- are properly burnished. -
Page 53: General Maintenance
General Maintenance If, at any time, abnormal noises, vibrations, NOTE: Proper maintenance of the or improper functioning of any component ATV is important for optimum perfor- of this ATV is detected, DO NOT OPER- mance. Follow Maintenance ATE THE ATV. Take the ATV to an autho- Schedule and all ensuing maintenance and care instructions/information. -
Page 54: Liquid Cooling System
Liquid Cooling System NOTE: Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capa- bility. Using a garden hose, wash the radiator to remove any debris pre- venting air flow. CAUTION Do not use a pressure washer to OHA013... -
Page 55: Shock Absorbers
Maintenance The shock absorber has a spring force adjustment sleeve with five adjustment When operating in muddy conditions, it is positions to allow the spring to be adjusted extremely important to clean the radiator for different riding and loading conditions. core frequently. - Page 56 9. Inspect the area around the drain plug and oil filter for leaks. Front Differential Lubricant (Inspecting/ Changing) Inspect and change the gear lubricant in each according to the Maintenance Schedule. When changing the lubricant, use approved SAE 80W-90 hypoid oil and use the following procedure: OHA016 ...
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Page 57: Hydraulic Hand Brake
5. Remove oil level plug and pour rec- ommended oil into the fill plug hole until level with bottom of oil level plug opening (refer to illustration OHA018 above). 6. Install fill plug and tighten to 16 ft-lb (21.8 N-m). Transaxle Lubricant Change OHA020... -
Page 58: Brake Lever Lock
CF295A PR376B 4. Install the wheel; then using a criss- NOTE: If the sight glass appears cross pattern, tighten the wheel nuts dark, there is a sufficient amount of in 20 ft-lb (27.2 N-m) increments to fluid in the reservoir. a final torque of 40 ft-lb (54.4 N-m) CAUTION (steel wheel), 60 ft-lb (81.6 N-m) -
Page 59: Gas Hoses
Tie Rod Boots (Inner and NOTE: Take the ATV to an autho- Outer/Right and Left) rized dealer for this service. Gas Hoses Inspect the gas hoses. Damage from aging may not always be visible. Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte- nance Schedule. - Page 60 After being in service, batteries require 3. Connect the red terminal lead from regular cleaning and recharging in order the charger to the positive terminal of to deliver peak performance and maxi- the battery; then connect the black mum service life. The following proce- terminal lead of the charger to the dures are recommended for cleaning and negative terminal of the battery.
- Page 61 NOTE: Not using a battery charger with the proper float maintenance ! WARNING will damage the battery if connected over extended periods. If any of these conditions exist, DO NOT attempt a jump-start, boost, or 6. Once the battery has reached full charge the battery.
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Page 62: Spark Plug
Spark Plug This ATV comes equipped with a speci- fied spark plug. See the specifications chart for the correct spark plug. To help prevent cold weather fouling, make sure to thoroughly warm up the engine before operating. To maintain a hot, strong spark, keep the plug free of carbon. -
Page 63: Air Filter/Housing Drain
2. Slide the rubber boot away and turn the 3. If the vehicle is equipped with a adjuster until the throttle lever has winch or emergency shutoff switch, proper free-play of 3-6 mm (1/8-1/4 in.). use a deep-well 10 mm socket to remove the two bolts and nuts on the gas tank bracket securing the winch solenoid or shutoff switch and move... - Page 64 6. After the lid is removed, check the 8. Remove the shop towel from the intake tube. Insert the filter the same interior portion of the lid for mud and way as removed making sure to push debris to assess the state of the air fil- the filter all the way in toward the ter.
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Page 65: Draining V-Belt Cover
11. Re-tighten the two Torx T40 bolts in the forward storage compartment. Replace the right-side panel and the vehicle seat. Draining V-Belt Cover NOTE: If the ATV has been driven through water, the V-belt cover must be drained of any water. 1. -
Page 66: Muffler/Spark Arrester
7. Using a crisscross pattern, tighten the 1. Disconnect the wiring harness and lug nuts in 20 ft-lb (27.2 N-m) incre- remove the two screws securing the ments to a final torque of 40 ft-lb taillight; then discard the old taillight. (54.4 N-m) (steel wheel), 60 ft-lb (81.6 N-m) (aluminum wheel w/ black nuts), or 80 ft-lb (108.8 N-m) -
Page 67: Checking/Adjusting Headlight Aim
Checking/Adjusting Headlight Aim The headlights can be adjusted vertically and horizontally. The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming. 1. Position the ATV on a level floor so the headlights are approximately 20 ft (6.1 m) from an aiming surface (wall or similar aiming surface). -
Page 68: Fuses
OHA039 Electrical Output Terminals Two output terminals for electrical acces- sories are located on the front and rear MOD046A wiring harnesses. The accessory plug is Fuses located on the instrument pod. The fuses are located in a power distribu- CAUTION tion module on the right side of the ATV behind the access panel. -
Page 69: Preparation For Storage
Preparation for Storage 5. Tighten all nuts, bolts, cap screws, CAUTION and screws. Make sure rivets holding components together tight. Prior to storing the ATV, it must be Replace all loose rivets. Care must be properly serviced to prevent rusting taken that all calibrated nuts, cap and component deterioration. -
Page 70: Preparation After Storage
Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems (fluid rectly preparing it will ensure many level, pads, etc.), all controls, head- hours of trouble-free riding. The manu- lights, taillight, brake light, and head- facturer recommends the following pro- light aim. -
Page 71: Maintenance Record
Maintenance Record DATE ODOMETER SERVICE PERFORMED/NOTES... -
Page 72: Warranty Procedure/Owner Responsibility
Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form must be completed by the selling dealer and consumer. The receipt of the form by Textron Specialized Vehicles (TSV) is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage. -
Page 73: Epa Emission Control Statement/Warranty Coverage (U.s. Only)
U.S. EPA Emission Control Statement/ Warranty Coverage (U.S. Only) STATEMENT/WARRANTY Textron Specialized Vehicles (TSV) warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified TSV vehicles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. -
Page 74: California Emission Control Statement/Warranty Coverage - Ohrv (U.s. Only)
California Emission Control Statement/Warranty Coverage — OHRV (U.S. Only) STATEMENT/WARRANTY The California Air Resources Board is pleased to explain the emission control system warranty on your OHRV. In California, new off-highway recreational vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards. -
Page 75: Change Of Address, Ownership, Or Warranty Transfer
Change of Address, Ownership, or Warranty Transfer TRACKER OFF ROAD keeps on file the current name and address of the owner of this vehicle. This allows us to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. - Page 76 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP TRACKER OFF ROAD 1451 MARVIN GRIFFIN RD AUGUSTA GA 30906-3852...
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Page 77: Identification Numbers Record
Identification Numbers Record This ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). These numbers are required by the dealer to complete warranty claims properly. No warranty will be allowed if the VIN or ESN is removed or mutilated in any way. - Page 78 NOTES...
- Page 79 © 2 0 2 1 T R A C K E R O F F R O A D ® ™T r a d e m a r k s o f W h i t e R i v e r M a r i n e G r o u p , L L C...