Tracker Off-Road 300 Operator's Manual
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Tracker Off-Road 300 Operator's Manual

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  • Page 2 Your ATV can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, it is important to understand and follow all of the warnings contained in this Operator’s Manual and the labels on your ATV prior to riding.

  • Page 3: Foreword

    Foreword Congratulations and thank you for pur- Some illustrations used in this manual are chasing a Tracker Off Road All-Terrain used for clarity purposes only and are not Vehicle (ATV). Built with American designed to depict actual conditions. engineering and manufacturing know- Because constantly refine...

  • Page 4: Table Of Contents

    Table of Contents Foreword ..........1 General Maintenance ....... 48-61 Parts and Accessories......1 Maintenance Schedule......48 Cooling System ........49 Division I — Safety Shock Absorbers........49 General Lubrication......50 ATV Safety Alert ........4 Hydraulic Brakes ........52 Rider Training Course......

  • Page 5: Division I - Safety

    Division I — Safety AN ATV IS NOT A TOY around and mount following the procedure AND CAN BE HAZARDOUS described in this manual. TO OPERATE. • Always check for obstacles before oper- ating in a new area. Never attempt to •...

  • Page 6: Atv Safety Alert

    ATV Safety Alert The U.S. Consumer Product Safety Com- * Always avoid paved surfaces. ATVs are not designed to be used on paved mission has concluded that ALL-TER- surfaces and may seriously affect RAIN VEHICLES (ATVs) may present a handling and control. risk of DEATH or SEVERE INJURY in certain circumstances: * Never operate an ATV on a public...

  • Page 7: Rider Training Course

    Rider Training Course The manufacturer sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previ- ous ATV riding experience will receive a $100.00 coupon from the manufacturer through the SVIA/ASI after completing the training course (U.S.

  • Page 8: Hangtags

    Hangtags This vehicle comes with hangtags and The labels should be considered as per- several labels containing important safety manent parts of the vehicle. If a label information. Anyone who rides the vehi- comes off or becomes hard to read, con- cle should read and understand this infor- tact your authorized dealer for a replace- mation before riding.
  • Page 9 Hangtags ! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 10: Warning Labels

    Warning Labels 1411-865 KC586A 1411-574 6411-006 1411-804 7411-076 1411-932 Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.
  • Page 11 Warning Labels WC955B 1411-809 6411-007 6411-038a ! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 12: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered.
  • Page 13 ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control.
  • Page 14 ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 15 ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
  • Page 16 ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
  • Page 17 ! WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator’s Manual. Always check the terrain carefully before you start down any hill.
  • Page 18 ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
  • Page 19 ! WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests. Remember that wet brakes may have reduced stopping capability.
  • Page 20 ! WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing improperly. WHAT CAN HAPPEN Could cause changes in ATV handling, which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV. Cargo should be properly distributed and securely attached.

  • Page 21: Prevention

    Prevention Overview Helmet When using an ATV, prevention is the Your helmet is the most important piece name of the game. “Had you only of protective gear for safe riding. A hel- known” something could go wrong, you met can prevent a severe head injury. would have prevented it.

  • Page 22: Condition Of The Atv

    Boots/Ankle Protection Check: Wear a boot that covers the largest possi- 1. Tire pressure ble area of your leg (preferably up to 2. Tire surface (tread and sidewalls) your knee) and can handle significant impact. Choosing boots with low heels While checking the tire pressure, inspect and a good tread will help prevent your the tread and sidewalls of the tires for...

  • Page 23: First Aid And Survival

    3. Lights and Electrical 6. Miscellaneous Items Turn the hi-beam and lo-beam on and off Inspect your air filter. Look for debris or to make sure they work. At the same damage that may indicate you need to time, check that the taillight and brake replace it.
  • Page 24 Water Maps/GPS (Global Positioning System) Water is so important that you need to carry it regardless of the duration of your Maps may be unnecessary when you’re ride. Heat exhaustion and heat stroke can familiar with the area. But when you’re creep up suddenly and can take you out riding on unfamiliar trails, it’s good to of commission.

  • Page 25: Active Riding

    Active Riding Overview “Active Riding” is the second part of P.A.S.S. It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV.

  • Page 26: Sound Judgment

    Sound Judgment Overview Trail Riding You are not invincible. Knowing that the Use sound judgment when trail riding; first “S” in P.A.S.S. stands for “Sound that means riding on a trail that fits your Judgment” means you need to use yours. ability level.

  • Page 27: Those Around You

    ATV Maintenance Those Around You You have to maintain your ATV. The Gen- People do all kinds of things that you eral Maintenance section of this Opera- can’t predict or control. tor’s Manual tells you about taking care of your ATV. If, at any time, abnormal noises, Riding Companions vibrations, or improper functioning of any Leave a lot of space between you and...

  • Page 28: Personal Choices

    Alcohol and Drug  NOTE: Tongue and accessory Consumption weight (winch, gun scabbard brack- ets, etc.) must be included as part of It’s extremely dangerous and often illegal the front and rear rack weights. to drink alcoholic beverages and ride. ! WARNING Substances to avoid when riding: Operating this ATV with improper mod-...
  • Page 29 Reckless Riding Group Behavior Where excessive or high speed is a fac- When riding in a group, it is human tor, the potential for personal injury is nature to try to keep up with or out-do greatly increased. Ride within reason and those around you.

  • Page 30: Supervision

    Supervision Overview ATVs are all a little different from the handling to the stability to the controls. You’re responsible for supervising those So regardless of how much experience who ride your ATV. Your wisdom is valu- your family members have with ATVs, able ...

  • Page 31: Division Ii - Operation/Maintenance

    Division II — Operation/Maintenance ATV Specifications ENGINE AND DRIVE Type Four-Cycle/Liquid Cooled Bore x Stroke 72.7 x 65.2 mm (2.86 x 2.57 in.) Displacement 270 cc (16.5 cu in.) Ignition Type Spark Plug Type NGK DPR7EA-9 Spark Plug Gap 0.6-0.7 mm (0.024-0.028 in.) Brake Type Hydraulic w/Brake Lever Lock and Rear Foot Brake...

  • Page 32: Location Of Parts And Controls

    Location of Parts and 1. Battery Controls 2. Headlights 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Rear Foot Brake 8. Recoil Starter 9. Emergency Stop Switch KC588A 10. Brake Lever Lock 11. Key Switch 12.

  • Page 33: Atv Operation

    ATV Operation 8. Press the starter button. Basic Operating Maneuvers CAUTION Active riding and basic maneuvers are Do not run the starter motor for more the foundation of your ATV ride. Without than eight seconds starting basic skills, it’s impossible to move to attempt.
  • Page 34  3. To engage reverse gear from neutral, NOTE: If the engine RPM starts to move the shift lever outward and decrease or if the engine starts to rearward into the R position. stall, move the choke lever to the left until RPM increases;...

  • Page 35: Handling The Atv (Active Riding Techniques)

    Parking Riding Parking involves following the previous Once the engine is warm, the ATV is rules for braking; then: ready to go. 1. After the ATV stops, shift into neu- tral. 2. Stop the engine using the emergency stop switch. 3.
  • Page 36 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing — shift your body weight to the inside of the turn. 3. Gradually increase your speed as you come out of the turn.
  • Page 37 K-Turns 1. Stop where you are, apply the brakes, and shift to neutral. Use K-turns if you accidentally stall while riding uphill; you need to take 2. Shut off the engine. action before the ATV rolls backward 3. Keep your body weight shifted for- down the hill.
  • Page 38 ATV-0030 ATV-0033 1. Accelerate before you start climb- ing; then maintain a steady pace. 2. Lean as far forward as possible. For steeper hills, come off your seat to stand and lean forward. 3. If you lose speed, release the throttle (so your front tires don’t lift), OR ATV-0031 4.
  • Page 39 1. Ease off the throttle as you approach the obstacle. 2. Turn the handlebar. At the same time, shift your weight and balance as you swerve. Use the principles of leaning, weight shifting, and balanc- ing—shift your body weight to the inside of the turn.

  • Page 40: Tips

    Skidding or Sliding 2. Approach the obstacle head-on. 3. Come up off the seat. If you lose control after hitting sand, ice, mud, or water: 4. Keep your weight on the footrests. 1. Turn your handlebar into the direc- 5. Apply a little throttle when the front tion of the slide.
  • Page 41 Crossing Water 1. Stop completely on the shoulder of the road. Your ATV can only handle water up to its footrests. Any more than that and you 2. Check both directions for traffic. risk engine damage and/or personal 3. Crossing near a blind corner or inter- injury.

  • Page 42: General Information

    General Information Control Locations and Functions Ignition Switch Key Two keys come with the ATV. Keep the spare key in a safe place. An identifying number is stamped on each key. Use this number when ordering a replacement key. Ignition Switch KM999A The ignition switch has three positions.
  • Page 43 ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV. An accident could result if the brake lever lock is left engaged while the ATV is operated due to overheating of the brake system. ! WARNING Never use the brake lever lock as a XA049...
  • Page 44 XA050A KM125A 1. Loosen the jam nut (1). ! WARNING 2. Turn the throttle limiter screw (2) Never activate the override while the clockwise to decrease engine RPM throttle is open as a loss of control maximum or counterclockwise to may result.

  • Page 45: Speedometer/Lcd/Indicator Lights

     NOTE: shift display ! WARNING between mph and km/h, press the Mode/Set Button for two seconds. Leaving the fuel valve in the ON or The LCD will display either mph or RES position when the engine is off km/h on the right-side of the display. can be hazardous.

  • Page 46: Carburetor Float Bowl Drain

    7. Odometer/Trip Meter — Displays distance in miles or kilometers the vehicle has traveled. The odometer (ODO) displays total distance and cannot be reset to zero. The trip meter (TRIP) displays distance and can be reset to zero. The distance (miles/kilo- meters) will correspond to the speed- ometer.

  • Page 47: Safety Flag Bracket

    Always maintain a slow speed when ! WARNING trailering and towing and avoid sudden accelerations, quick maneuvers, and sud- Make sure the seat is secure before den stops. Braking distance will be mounting the ATV. Severe personal affected when towing a trailer. When injury may result if the seat is not towing a trailer, always maintain slow properly secured.

  • Page 48: Gasoline - Oil - Lubricant

    Gasoline — Oil — Recommended Gasoline Lubricant The recommended gasoline to use in this ATV is 87 minimum octane regular Filling Gas Tank unleaded. In many areas, oxygenates are ! WARNING added to the gasoline. Oxygenated gaso- lines containing up to 10% ethanol or 5% Always fill the gas tank in a well-venti- methanol are acceptable gasolines.

  • Page 49: Engine Break-In

    Recommended During the first 10 hours of operation, always use less than ½ throttle. Varying Transmission/Rear Drive the engine RPM during the break-in Lubricant period allows the components to “load”  NOTE: The manufacturer recom- (aiding the engine/transmission compo- mends the use of genuine lubri- nent mating process) and then “unload”...

  • Page 50: General Maintenance

    General Maintenance  NOTE: Proper maintenance of the vehicle is important for optimum perfor- mance. Follow the Maintenance Schedule and all ensuing maintenance and care instructions/information.  NOTE: Proper maintenance procedures for each item can be found on the corresponding page indicated. If, at any time, abnormal noises, vibrations, or improper functioning of any compo- nent of this ATV is detected, DO NOT OPERATE THE ATV.

  • Page 51: Cooling System

    Cooling System When filling the cooling system, use a coolant/water mixture of 60/40 or one  NOTE: Debris in front of the which will satisfy the coldest anticipated engine or packed between the cool- weather conditions of the area in accor- ing fins of the radiator can reduce dance with the coolant manufacturer’s cooling capability.

  • Page 52: General Lubrication

    KM574 KM126A 3. Remove the screen/filter cap from  NOTE: Before attempting to adjust the bottom of the crankcase. Drain suspension, clean dirt and debris the oil into a drain pan. from the sleeve and remove load from the suspension; then use the CAUTION spanner wrench to adjust the sleeve to the desired position.
  • Page 53 7. Start the engine (while the ATV is 6. Start the engine and drive the ATV outside on level ground) and allow it to warm up the transmission; then to idle for a few minutes. check for any leaks around the drain and fill plugs.

  • Page 54: Hydraulic Brakes

    Hydraulic Brakes Brake Pads The clearance between the brake pads ! WARNING and brake discs is adjusted automatically Be sure to inspect the hydraulic brake as the brake pads wear. The only mainte- system before each use. Always main- nance that is required is replacement of tain brakes according to the Mainte- the brake pads when they show excessive nance Schedule.

  • Page 55: Battery

    Ball Joint Boots (Upper Battery and Lower/Right and Left) The battery is located under the seat. After being in service, batteries require regular cleaning and recharging in order to deliver peak performance and maxi- mum service life. The following proce- dure is recommended for cleaning and maintaining a sealed battery.
  • Page 56 2. Be sure the charger and battery are  NOTE: For optimal charge and per- in a well-ventilated area. Be sure the formance, leave the charger con- charger is unplugged from the nected to the battery for a minimum 1 110-volt electrical outlet.
  • Page 57 1. On the vehicle to be jump-started, CAUTION remove the battery cover and any terminal boots. Failure to disconnect electronic acces- sories during jump-starting may cause ! WARNING system damage due to power spikes. 6. Attach one clamp of the positive Any time service is performed on a (red) jumper cable to the positive (+) battery,...

  • Page 58: Spark Plug

    10. Remove the jumper cables in oppo- To adjust idle RPM: site order of hook-up (4, 3, 2, 1). Be 1. Start the engine and warm it up to careful not to short cables against normal operating temperature. bare metal. 2.

  • Page 59: Air Filter (V-Belt Housing)

    Air Filter (V-Belt Housing) The air filter in the V-belt housing cooling inlet must be kept clean. If the ATV is used under normal conditions, service the filter at the intervals specified. If operated in dusty, wet, or muddy conditions, inspect and service the filter more frequently.

  • Page 60: Air Filter Housing Drain Tube

    Tires 8. Allow the element to dry completely. ! WARNING CAUTION Always use the size and type of tires A torn air filter can cause damage to the as specified. Refer to the specifica- ATV engine. Dirt and dust may get inside tions chart for proper tire inflation the engine if the element is torn.

  • Page 61: Wheels

    Wheels 1. Park the ATV on level ground and engage the brake lever lock. 2. Loosen the lug nuts on the wheel to be removed. 3. Elevate the ATV. 4. Remove the lug nuts. 5. Remove the wheel. KM140B 6. Install the wheel and install the lug ...

  • Page 62: Fuses

    XA057 XA059 2. Press forward then up on the spring 2. Insert the new bulb into the socket. clip and swing the spring clip away Insert the socket into the headlight from the bulb; then remove the bulb housing; then rotate the bulb clock- from the housing.

  • Page 63: Tools

     NOTE: To remove a fuse, compress the locking tab on the front of the fuse cover and tilt up; then remove and replace the fuse. CAUTION Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized dealer immediately.

  • Page 64: Preparation For Storage

    Preparation for Storage 7. Apply light oil to the upper steering CAUTION post bushing, plungers of the shock absorbers, and drive chain. Prior to storing the ATV, it must be properly serviced to prevent rusting 8. Tighten all nuts, bolts, cap screws, and component deterioration.

  • Page 65: Preparation After Storage

    Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will ensure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Use the headlights, taillight, brake light, and following procedure to prepare the ATV: headlight aim;...

  • Page 66: Limited Warranty

    Limited Warranty Tracker Off Road (the Company) extends a limited warranty as described below on each new vehicle it assembles and on each genuine part and accessory assembled and sold by an authorized dealer. The limited warranty on the vehicle is extended to the original retail purchaser for the time periods described below;...

  • Page 67: Warranty Procedure/Owner Responsibility

    Warranty Procedure/Owner Responsibility At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by the Company is a condition precedent to warranty coverage.

  • Page 68: Epa Emission Control Statement

    U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only) STATEMENT/WARRANTY Tracker Off Road warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Tracker Off Road vehicles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations.

  • Page 69: Maintenance Record

    Maintenance Record DATE HOURS SERVICE PERFORMED/NOTES...
  • Page 70 Maintenance Record DATE HOURS SERVICE PERFORMED/NOTES...
  • Page 71 NOTES...
  • Page 72 NOTES...

  • Page 73: Change Of Address, Ownership, Or Warranty Transfer

    Change of Address, Ownership, or Warranty Transfer Tracker Off Road keeps on file the current name and address of the owner of this vehicle. This allows us to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
  • Page 74 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP TRACKER OFF ROAD 1451 MARVIN GRIFFIN RD AUGUSTA GA 30906-3852...

  • Page 75: Identification Numbers Record

    Identification Numbers Record This vehicle has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). These numbers are required by the dealer to complete war- ranty claims properly. No warranty will be allowed if the VIN or ESN is removed or muti- lated in any way.

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