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Overview of this manual ...................................................................................................................
Product documentation, M2000/M2000A .........................................................................................
Product documentation, IRC5 ..........................................................................................................
How to read the product manual ......................................................................................................
1
1.1
General safety information ..................................................................................
1.1.1
Limitation of liability .................................................................................
1.1.2
Protective stop and emergency stop ...........................................................
1.2
Safety actions ...................................................................................................
1.2.1
Fire extinguishing ....................................................................................
1.2.2
Emergency release of the robot axes ..........................................................
1.2.3
Make sure that the main power has been switched off ....................................
1.3
Safety risks ......................................................................................................
1.3.1
Safety risks during installation and service work on robots ..............................
1.3.2
Moving robots are potentially lethal ............................................................
1.3.3
First test run may cause injury or damage ....................................................
1.3.4
Work inside the working range of the robot ..................................................
1.3.5
Enabling device and hold-to-run functionality ...............................................
1.3.6
Risks associated with live electric parts .......................................................
1.3.7
The unit is sensitive to ESD .......................................................................
1.3.8
Hot parts may cause burns .......................................................................
1.3.9
Safety risks related to pneumatic/hydraulic systems ......................................
1.3.10 Brake testing ..........................................................................................
1.3.11 Safety risks during handling of batteries ......................................................
1.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................
1.4
Safety signals and symbols .................................................................................
1.4.1
Safety signals in the manual ......................................................................
1.4.2
Safety symbols on product labels ...............................................................
2
2.1
Introduction ......................................................................................................
2.2
Robot transportation precautions .........................................................................
2.3
Securing the robot with a transport support ...........................................................
2.4
Unpacking .......................................................................................................
2.4.1
Pre-installation procedure .........................................................................
2.4.2
Working range, IRB 7600 - 150/3.5 ..............................................................
2.4.3
Working range, IRB 7600 - 340/2.8 ..............................................................
2.4.4
Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55 ................................
2.4.5
Working range, IRB 7600 - 500/2.3 ..............................................................
2.4.6
Risk of tipping/stability .............................................................................
2.5
On-site installation ............................................................................................
2.5.1
Lifting robot with fork lift ...........................................................................
2.5.2
Lifting robot with lifting slings ....................................................................
2.5.3
Lifting robot with roundslings ....................................................................
2.5.4
Manually releasing the brakes ...................................................................
2.5.5
Lifting the base plate ................................................................................
2.5.6
Securing the base plate ............................................................................
2.5.7
Orienting and securing the robot ................................................................
2.5.8
Fitting equipment on robot .......................................................................
2.5.9
Installation of base spacers (option) ...........................................................
2.5.10 Extended working range, axis 1 (option 561-1) .............................................
2.5.11 Installation of cooling fan for motors (option) ................................................
2.5.12 Installation of Foundry Plus Cable guard (option no. 908-1) .............................
2.5.13 Loads fitted to the robot, stopping time and braking distances .........................
2.5.14 Signal lamp (option) .................................................................................
Product manual - IRB 7600
3HAC022033-001 Revision: V
© Copyright 2007 - 2018 ABB. All rights reserved.
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