Input Shaft Assembly - Suzuki Grand Vitara XL-7 Service Manual

8) Install gear shift lever case (2) to transmission without using
sealant for functional check.
9) Install shift control lever and check to make sure that it shifts
smoothly according to shift pattern as shown in the figure.
NOTE:
D Apply thread lock cement "C" to control lever locating
bolts (1) when retightening.
D Be sure to apply sealant to mating surface of gear shift le-
ver case (2) for its final installation.
"C": Cement 99000-32110
Tightening torque
Control lever locating bolts (a):
.
17 N m (1.7 kg-m, 12.5 lb-ft)

INPUT SHAFT ASSEMBLY

1) Bring bearing (1) so that its groove for circlip is in the front of input
shaft (2) and press-fit with special tool and press.
Special tool
(A): 09940-51710
2) Select circlip (1) that will make thrust clearance of bearing 0.1
mm (0.0039 in) or less and install it.
Circlip thickness specification:
ID mark
1
2
3
4
5
11
12
MANUAL TRANSMISSION 7A2-35
Circlip thickness
2.05 – 2.10 mm (0.0807 – 0.0826 in.)
2.10 – 2.15 (0.0826 – 0.0846 in.)
2.15 – 2.20 (0.0846 – 0.0866 in.)
2.20 – 2.25 (0.0866 – 0.0885 in.)
2.25 – 2.30 (0.0885 – 0.0905 in.)
2.30 – 2.35 (0.0905 – 0.0925 in.)
2.35 – 2.40 (0.0925 – 0.0944 in.)